TM-5-3810-305-24P Crane Wheel Mounted Hydraulic Light 7 1/2 Ton (Rough Terrain Crane) Model LRT 110 Manual

CHAPTER 1 INTRODUCTION
Figure 1-2. Part Locations
Figure 1-3.    Clamp   Assemblies
Figure 21.Engine Assembly
Section II. REPAIR PARTS LIST - TM-5-3810-305-24P_16
Figure 22. Cylinder  Block
Section II. REPAIR PARTS LIST - TM-5-3810-305-24P_18
Figure 23. Short Block
Figure 1021. Lower Hydraulics Suction - TM-5-3810-305-24P_20
Section II. REPAIR PARTS LIST - TM-5-3810-305-24P_21
Figure 26.    Crankshaft and   Main Bearing
Section II. REPAIR PARTS LIST - TM-5-3810-305-24P_23
Figure 121. Swing Assembly - TM-5-3810-305-24P_24
Section II. REPAIR PARTS LIST - TM-5-3810-305-24P_25
Figure 2-8. Piston and Connecting Rod
Figure 29. Camshaft   and   Gear
Figure 2-10. Front Seat Cover
Section II. REPAIR PARTS LIST - TM-5-3810-305-24P_29
Figure 2-11.    Rocker Lever
Section II. REPAIR PARTS LIST - TM-5-3810-305-24P_31
Figure 2-12. Valve   cover
Figure 2-13. Valve Tappet
Figure 2-14.   Tappet Cover
Figure 2-15. Flywheel
Figure 216. Flywheel Housing
Section II. REPAIR PARTS LIST - TM-5-3810-305-24P_37
Figure 217. Front   Gear   Train   Accessory   Drive
Figure 2-18. Front Gear Train Accessory Drive Cover Plate
Figure   2-19. Lube   Oil   Pump
Figure 220. Lube Oil Cooler
Section II. REPAIR PARTS LIST - TM-5-3810-305-24P_42
Figure 220. Lube Oil Cooler
Figure 2-22. Oil Level Gauge
Figure 2-23. Air Cleaner Assembly.
Section II. REPAIR PARTS LIST - TM-5-3810-305-24P_46
Figure 224. Air Cleaner
Sectipon II. REPAIR PARTS LIST
Figure 226. Front Engine Support
Section II. REPAIR PARTS LIST - TM-5-3810-305-24P_50
Section II. REPAIR PARTS LIST - TM-5-3810-305-24P_51
Section II. REPAIR PARTS LIST - TM-5-3810-305-24P_52
Section II. REPAIR PARTS LIST - TM-5-3810-305-24P_53
Figure 3-1. Fuel Tank
Section II. REPAIR PARTS LIST - TM-5-3810-305-24P_55
Figure 32. Injection Pump Assembly
Section II. REPAIR PARTS LIST - TM-5-3810-305-24P_57
Figure 33. Injection Pump
Section II. REPAIR PARTS LIST - TM-5-3810-305-24P_59
Section II. REPAIR PARTS LIST - TM-5-3810-305-24P_60
Figure 34 . Fuel Injector
FIGURE 35 . Fuel Injection
Section II. REPAIR PARTS LIST - TM-5-3810-305-24P_63
Figure 3-6.   Fuel Pump Lift and Supply Tubes
Section II. REPAIR PARTS LIST - TM-5-3810-305-24P_65
Figure 37. Fuel Plumbing
Section II. REPAIR PARTS LIST - TM-5-3810-305-24P_67
Figure 38.   Fuel Filter
Section II. REPAIR PARTS LIST - TM-5-3810-305-24P_69
Figure 3-9. Injection Fuel Pump Coupling
Figure 41. Exhaust Assembly
Section II. REPAIR PARTS LIST - TM-5-3810-305-24P_72
Figure 42.   Exhaust Manifold
Figure 43. Exhaust Connection
Figure 51. Cooling   Assembly
Section II. REPAIR PARTS LIST - TM-5-3810-305-24P_76
Figure 5-1A. Radiator
Section II. REPAIR PARTS LIST - TM-5-3810-305-24P_78
Figure 52 . Water Pump
Figure 5-3. Water Inlet Connection
Figure 5-4. Fan Support
Figure 55.   Fan   Pilot   Spacer
Figure 56. Fan Belt   Tensioner
Figure 5-7. Thermostat Housing
Figure 61. Alternator   Assembly
Figure 62. Alternator
Section II. REPAIR PARTS LIST - TM-5-3810-305-24P_87
Figure 63. Alternator    Mounting
Figure 64.Starting Motor Assembly
Figure 65. Starting Motor
Section II. REPAIR PARTS LIST - TM-5-3810-305-24P_91
Section II. REPAIR PARTS LIST - TM-5-3810-305-24P_92
Section II. REPAIR PARTS LIST - TM-5-3810-305-24P_93
Figure 66 . Battery Assembly
Section II. REPAIR PARTS LIST - TM-5-3810-305-24P_95
Section II. REPAIR PARTS LIST - TM-5-3810-305-24P_96
Figure 67. Front Electrical-1
Section II. REPAIR PARTS LIST - TM-5-3810-305-24P_98
Figure 68.   Front Electrical-2
Section II. REPAIR PARTS LIST - TM-5-3810-305-24P_100
Section II. REPAIR PARTS LIST - TM-5-3810-305-24P_102
Section II. REPAIR PARTS LIST - TM-5-3810-305-24P_103
Section II. REPAIR PARTS LIST - TM-5-3810-305-24P_104
Figure 610 Work Lights
Section II. REPAIR PARTS LIST - TM-5-3810-305-24P_106
Figure 611. AntiTwo Block Assembly
Section II. REPAIR PARTS LIST - TM-5-3810-305-24P_108
Section II. REPAIR PARTS LIST - TM-5-3810-305-24P_109
Figure 6-12. Anti-Two Block Control Panel
Figure 613 Collector Ring Assembly
Section II. REPAIR PARTS LIST - TM-5-3810-305-24P_112
Figure 614. Axle Centering Light Switch Assembly
Section II. REPAIR PARTS LIST - TM-5-3810-305-24P_114
Section II. REPAIR PARTS LIST - TM-5-3810-305-24P_116
Section II. REPAIR PARTS LIST - TM-5-3810-305-24P_117
Figure 7-1. Transmission Hoses, Lines and Fittings
Section II. REPAIR PARTS LIST - TM-5-3810-305-24P_119
Figure 7-2. Transmission Assembly - 1
Section II. REPAIR PARTS LIST - TM-5-3810-305-24P_121
Section II. REPAIR PARTS LIST - TM-5-3810-305-24P_122
Section II. REPAIR PARTS LIST - TM-5-3810-305-24P_123
Section II. REPAIR PARTS LIST - TM-5-3810-305-24P_124
Figure 73. Transmission Assembly - 2
Section II. REPAIR PARTS LIST - TM-5-3810-305-24P_126
Section II. REPAIR PARTS LIST - TM-5-3810-305-24P_127
Section II. REPAIR PARTS LIST - TM-5-3810-305-24P_128
Section II. REPAIR PARTS LIST - TM-5-3810-305-24P_129
Section II. REPAIR PARTS LIST - TM-5-3810-305-24P_130
Figure 7-5. Second Stage Clutch Group
Section II. REPAIR PARTS LIST - TM-5-3810-305-24P_132
Section II. REPAIR PARTS LIST - TM-5-3810-305-24P_133
Section II. REPAIR PARTS LIST - TM-5-3810-305-24P_134
Figure 77, Valve Group
Section II. REPAIR PARTS LIST - TM-5-3810-305-24P_136
Figure 7-9 Transmission Control
Figure 8-1. Drive Shaft Assembly
Figure 8-2. Rear Drive Shaft
Figure 83. Front Drive Shaft
Figure 91 . Front Axel Assembly
Figure 9-2. Front Axel
Section II. REPAIR PARTS LIST - TM-5-3810-305-24P_143
Figure 9-3. Front Differential with Brake
Section II. REPAIR PARTS LIST - TM-5-3810-305-24P_145
Figure 94. Rear Axel Assembly
Section II. REPAIR PARTS LIST - TM-5-3810-305-24P_147
Figure 95. Rear Axel Mounting
Section II. REPAIR PARTS LIST - TM-5-3810-305-24P_149
Figure 96. Rear Differential
Section II. REPAIR PARTS LIST - TM-5-3810-305-24P_151
Figure 9-7.    Front    &   Rear Tie   Rods
Section II. REPAIR PARTS LIST - TM-5-3810-305-24P_153
Figure 9-8. Front and Rear Pivot and Spindle Assembly
Section II. REPAIR PARTS LIST - TM-5-3810-305-24P_155
Figure 99. Front & Rear Planetary Wheel Ends
Section II. REPAIR PARTS LIST - TM-5-3810-305-24P_157
Section II. REPAIR PARTS LIST - TM-5-3810-305-24P_159
Section II. REPAIR PARTS LIST - TM-5-3810-305-24P_160
Figure 9-11. Wheels and Tires
Figure 912. Parking Brake Caliper - TM-5-3810-305-24P_162
Figure 912. Parking Brake Caliper - TM-5-3810-305-24P_163
Section II. REPAIR PARTS LIST - TM-5-3810-305-24P_164
Section II. REPAIR PARTS LIST - TM-5-3810-305-24P_168
Figure 1O4 Outrigger Hydraulics
Section II. REPAIR PARTS LIST - TM-5-3810-305-24P_170
Figure 105. Outrigger Cylinder
Figure 106. Outrigger Hold Valve
Figure 10-7. Outrigger Solenoid Valve
Section II. REPAIR PARTS LIST - TM-5-3810-305-24P_174
Figure 10-8A.   Hydraulic    Brakes
Section II. REPAIR PARTS LIST - TM-5-3810-305-24P_176
Figure 10-8B. Hydraulic Brakes
Section II. REPAIR PARTS LIST - TM-5-3810-305-24P_178
Section II. REPAIR PARTS LIST - TM-5-3810-305-24P_179
Figure 10-10. Brake Booster/Master Cylinder
Section II. REPAIR PARTS LIST - TM-5-3810-305-24P_181
Section II. REPAIR PARTS LIST - TM-5-3810-305-24P_182
Section II. REPAIR PARTS LIST - TM-5-3810-305-24P_183
Section II. REPAIR PARTS LIST - TM-5-3810-305-24P_185
Figure 10-12. Steering Control Unit
Section II. REPAIR PARTS LIST - TM-5-3810-305-24P_187
Figure 10-14. Steering Selector Valve
Section II. REPAIR PARTS LIST - TM-5-3810-305-24P_189
Figure 1015. Swing Motor
Section II. REPAIR PARTS LIST - TM-5-3810-305-24P_191
Figure 10-16. Main   Hydraulic   Pump
Figure 1017. Pump Drives
Figure 10-18. Ground Driven Steering Pump
Section II. REPAIR PARTS LIST - TM-5-3810-305-24P_195
Figure 10-19. Hydraulic Reservoir
Section II. REPAIR PARTS LIST - TM-5-3810-305-24P_197
Figure 1020. Return Filter
Figure 1021. Lower Hydraulics Suction - TM-5-3810-305-24P_199
Section II. REPAIR PARTS LIST - TM-5-3810-305-24P_200
Figure 1022. Lower Hydraulics-Return Pressure
Section II. REPAIR PARTS LIST - TM-5-3810-305-24P_202
Section II. REPAIR PARTS LIST - TM-5-3810-305-24P_203
Figure 10-23. :Lower Hydraulics - Boom, Swing, Winch
Section II. REPAIR PARTS LIST - TM-5-3810-305-24P_205
Figure 1024. Upper Hydraulics
Section II. REPAIR PARTS LIST - TM-5-3810-305-24P_207
Figure 1025. Hydraulic System Valve Bank Fittings
Figure 1026. Steering Valve Fittings
Figure 10-27. Steering Valve Fittings
Figure 10-28. Brake Relief Valve Fittings
Figure 1029. Rotary Manifold
Figure 1030. Boom   Hoist   Cylinder
Section II. REPAIR PARTS LIST - TM-5-3810-305-24P_214
Figure 1032 . Extend Cylinder
Section II. REPAIR PARTS LIST - TM-5-3810-305-24P_216
Figure 111. Frame
Figure 11-2. Fenders & Decks
Section II. REPAIR PARTS LIST - TM-5-3810-305-24P_219
Figure 113. Can Bracket
Figure 11-4. Pintle Hook
Figure 115. Outriggers
Section II. REPAIR PARTS LIST - TM-5-3810-305-24P_223
Figure 11-6. Upper structure
Section II. REPAIR PARTS LIST - TM-5-3810-305-24P_225
Figure 117. Engine Housing
Section II. REPAIR PARTS LIST - TM-5-3810-305-24P_227
Figure 118. Cab Glass Assembly
Section II. REPAIR PARTS LIST - TM-5-3810-305-24P_229
Figure 11-9. Operators Cab
Section II. REPAIR PARTS LIST - TM-5-3810-305-24P_231
Section II. REPAIR PARTS LIST - TM-5-3810-305-24P_232
Figure 1110. Cab Insulation
Figure 1111. Seat
Figure 11-12. Mirrors
Figure 1113. Marking Decals
Section II. REPAIR PARTS LIST - TM-5-3810-305-24P_237
Section II. REPAIR PARTS LIST - TM-5-3810-305-24P_238
Figure 121. Swing Assembly - TM-5-3810-305-24P_239
Section II. REPAIR PARTS LIST - TM-5-3810-305-24P_240
Section II. REPAIR PARTS LIST - TM-5-3810-305-24P_241
Section II. REPAIR PARTS LIST - TM-5-3810-305-24P_242
Section II. REPAIR PARTS LIST - TM-5-3810-305-24P_243
Figure 123. Boom
Section II. REPAIR PARTS LIST - TM-5-3810-305-24P_245
Section II. REPAIR PARTS LIST - TM-5-3810-305-24P_246
Figure 12-4. Boom Angle Indicator
Figure   13-1. Winch    and    Cable
Figure 13-2, Winch
Section II. REPAIR PARTS LIST - TM-5-3810-305-24P_250
Section II. REPAIR PARTS LIST - TM-5-3810-305-24P_251
Section II. REPAIR PARTS LIST - TM-5-3810-305-24P_252
Section II. REPAIR PARTS LIST - TM-5-3810-305-24P_253
Figure 133. Winch Motor
Section II. REPAIR PARTS LIST - TM-5-3810-305-24P_255
Figure 134. Winch Valve Fittings - TM-5-3810-305-24P_256
Figure 135. Winch Brake Valve
Figure 134. Winch Valve Fittings - TM-5-3810-305-24P_258
Figure 136. Hook Block
Section II. REPAIR PARTS LIST - TM-5-3810-305-24P_260
Figure 14-1. Gages, Controls and Switches.
Section II. REPAIR PARTS LIST - TM-5-3810-305-24P_262
Section II. REPAIR PARTS LIST - TM-5-3810-305-24P_263
Section II. REPAIR PARTS LIST - TM-5-3810-305-24P_264
Section II. REPAIR PARTS LIST - TM-5-3810-305-24P_266
Section II. REPAIR PARTS LIST - TM-5-3810-305-24P_267
Figure 14-5. Transmission Shift Control
Section II. REPAIR PARTS LIST - TM-5-3810-305-24P_271
Section II. REPAIR PARTS LIST - TM-5-3810-305-24P_272
Figure 14-6. Throttle Control
Section II. REPAIR PARTS LIST - TM-5-3810-305-24P_274
Section II. REPAIR PARTS LIST - TM-5-3810-305-24P_275
Figure 147. Parking Brake
Section II. REPAIR PARTS LIST - TM-5-3810-305-24P_277
Figure 14-8. Heater & Defroster
Section II. REPAIR PARTS LIST - TM-5-3810-305-24P_279
Figure   149. Heater.
Figure 1410. Windshield Wiper
Section II. REPAIR PARTS LIST - TM-5-3810-305-24P_282
Figure 1411. Tool Kit
Section II. REPAIR PARTS LIST - TM-5-3810-305-24P_284
Section II. REPAIR PARTS LIST - TM-5-3810-305-24P_285
Section II. REPAIR PARTS LIST - TM-5-3810-305-24P_287
Figure 15-1. Type II Engine Assembly
Section II. REPAIR PARTS LIST - TM-5-3810-305-24P_289
Section II. REPAIR PARTS LIST - TM-5-3810-305-24P_290
Figure 15-2. Type II Fuel Tank
Section II. REPAIR PARTS LIST - TM-5-3810-305-24P_292
Section II. REPAIR PARTS LIST - TM-5-3810-305-24P_294
Section II. REPAIR PARTS LIST - TM-5-3810-305-24P_295
Section II. REPAIR PARTS LIST - TM-5-3810-305-24P_296
Figure 154. Type II Transmission Shift Assembly
Section II. REPAIR PARTS LIST - TM-5-3810-305-24P_298
Figure 155. Type II Lower Hydraulics
Section II. REPAIR PARTS LIST - TM-5-3810-305-24P_300
Figure 15-6. Type II Upper Hydraulics
Section II. REPAIR PARTS LIST - TM-5-3810-305-24P_302
Figure 15-7. Type II Hydraulic Disconnects
Section II. REPAIR PARTS LIST - TM-5-3810-305-24P_304
Figure 158. Type II Frame
Section II. REPAIR PARTS LIST - TM-5-3810-305-24P_306
Figure 159. Type II Fenders & Decks
Section II. REPAIR PARTS LIST - TM-5-3810-305-24P_308
Figure 15-10. Pintle   Hook
Figure 15-11. Type II Outriggers
Section II. REPAIR PARTS LIST - TM-5-3810-305-24P_311
Figure 15-12. Type II Upperstructure
Section II. REPAIR PARTS LIST - TM-5-3810-305-24P_313
Figure 15-13. Type II Marking Decals
Section II. REPAIR PARTS LIST - TM-5-3810-305-24P_315
Figure 1514. Type II Boom
Section II. REPAIR PARTS LIST - TM-5-3810-305-24P_317
Section II. REPAIR PARTS LIST - TM-5-3810-305-24P_318
Figure 1515. Heater and Defroster
Section II. REPAIR PARTS LIST - TM-5-3810-305-24P_320
Figure 1516. Type II Marking Decals
Section II. REPAIR PARTS LIST - TM-5-3810-305-24P_322
Figure 1517. Sectionalization Assembly
Section II. REPAIR PARTS LIST - TM-5-3810-305-24P_324
Figure 1518. Type II Sectionalization Assembly
Figure 15-20. Tvpe II Sectionalization Assembly
Figure15-22. Type II Pivot Assembly
Figure 1523. Type II Mast Assembly
Figure 15-24. Type II Sectionalization Tool Kit
Section II. REPAIR PARTS LIST - TM-5-3810-305-24P_330
Figure   15-25. Type   II   Engine   Housing
Section II. REPAIR PARTS LIST - TM-5-3810-305-24P_332
Figure   1526. Type    II    Bracket
Figure 15-27. Type II Anti-Two Block Assembly
Section II. REPAIR PARTS LIST - TM-5-3810-305-24P_335
Section II. REPAIR PARTS LIST - TM-5-3810-305-24P_336
CROSS REFERENCE - TM-5-3810-305-24P_337
CROSS REFERENCE - TM-5-3810-305-24P_338
FIGURE/ITEM NUMBER CROSS-REFERENCE LIST - TM-5-3810-305-24P_339
FIGURE/ITEM NUMBER CROSS-REFERENCE LIST - TM-5-3810-305-24P_340
FIGURE/ITEM NUMBER CROSS-REFERENCE LIST - TM-5-3810-305-24P_341
FIGURE/ITEM NUMBER CROSS-REFERENCE LIST - TM-5-3810-305-24P_342
FIGURE/ITEM NUMBER CROSS-REFERENCE LIST - TM-5-3810-305-24P_343
FIGURE/ITEM NUMBER CROSS-REFERENCE LIST - TM-5-3810-305-24P_344
FIGURE/ITEM NUMBER CROSS-REFERENCE LIST - TM-5-3810-305-24P_345
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FIGURE/ITEM NUMBER CROSS-REFERENCE LIST - TM-5-3810-305-24P_349
FIGURE/ITEM NUMBER CROSS-REFERENCE LIST - TM-5-3810-305-24P_350
FIGURE/ITEM NUMBER CROSS-REFERENCE LIST - TM-5-3810-305-24P_351
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FIGURE/ITEM NUMBER CROSS-REFERENCE LIST - TM-5-3810-305-24P_356
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FIGURE/ITEM NUMBER CROSS-REFERENCE LIST - TM-5-3810-305-24P_358
FIGURE/ITEM NUMBER CROSS-REFERENCE LIST - TM-5-3810-305-24P_359
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FIGURE/ITEM NUMBER CROSS-REFERENCE LIST - TM-5-3810-305-24P_378
FIGURE/ITEM NUMBER CROSS-REFERENCE LIST - TM-5-3810-305-24P_379
FIGURE/ITEM NUMBER CROSS-REFERENCE LIST - TM-5-3810-305-24P_380
FIGURE/ITEM NUMBER CROSS-REFERENCE LIST - TM-5-3810-305-24P_381
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FIGURE/ITEM NUMBER CROSS-REFERENCE LIST - TM-5-3810-305-24P_385
FIGURE/ITEM NUMBER CROSS-REFERENCE LIST - TM-5-3810-305-24P_386
FIGURE/ITEM NUMBER CROSS-REFERENCE LIST - TM-5-3810-305-24P_387
FIGURE/ITEM NUMBER CROSS-REFERENCE LIST - TM-5-3810-305-24P_388
FIGURE/ITEM NUMBER CROSS-REFERENCE LIST - TM-5-3810-305-24P_389
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FIGURE/ITEM NUMBER CROSS-REFERENCE LIST - TM-5-3810-305-24P_395
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FIGURE/ITEM NUMBER CROSS-REFERENCE LIST - TM-5-3810-305-24P_397
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FIGURE/ITEM NUMBER CROSS-REFERENCE LIST - TM-5-3810-305-24P_401
FIGURE/ITEM NUMBER CROSS-REFERENCE LIST - TM-5-3810-305-24P_402
FIGURE/ITEM NUMBER CROSS-REFERENCE LIST - TM-5-3810-305-24P_403
FIGURE/ITEM NUMBER CROSS-REFERENCE LIST - TM-5-3810-305-24P_404
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FIGURE/ITEM NUMBER CROSS-REFERENCE LIST - TM-5-3810-305-24P_413
FIGURE/ITEM NUMBER CROSS-REFERENCE LIST - TM-5-3810-305-24P_414
FIGURE/ITEM NUMBER CROSS-REFERENCE LIST - TM-5-3810-305-24P_415
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