Section III. FENDER AND REAR DECKING MAINTENANCE
FENDERS AND REAR DECKING REPLACEMENT
TOOLS: General mechanics tool kit: automotive (5180-00-177-7033)
Lifting device (2 ton (1812 Kg) capacity)
Lockwashers (Item 2, Appendix C) (8 Required)
Lockwashers (Item 15, Appendix C) (32 Required)
EQUIPMENT CONDITIONS: For rear fender removal only:
Clamps loosened on rubber connector at air inlet tube of air
cleaner. (Refer to page 5-2.)
Air cleaner removed. (Refer to page 5-2.)
Battery/tool box cover removed. (Refer to page 8-98.)
When removing fender, be aware of
pinch points. Use care to avoid
Note locations of all spacers (18)
REMOVE FRONT FENDER(S) (1) AND (2).
a. Support weight of applicable fender(s) with lifting
device and remove eight hex nuts (3),
lockwashers (4), flatwashers (5) securing
fender(s) to frame side rails. Discard
b. . Remove screws and washers securing fender
to hydraulic tank cover. (Right front fender only).
c. . Remove fender.
REMOVE REAR FENDER(S) (6 AND 7).
a. Remove four hex nuts (8), lockwashers (9) and
flatwashers (10) from tread (11). Discard
b. Support weight of fender with lifting device and
remove capscrews (12), flatwashers (13) and
lockwashers (14) securing fender to frame, side
rail and hood. Discard lockwashers (14).
c. Remove four hex nuts (15), lockwashers (16)
and flatwashers (17) securing fender to studs on
frame side rail. Discard lockwashers (16).
Retain spacer plates (18). Mark spacer plates
d. Remove capscrews and washers securing
fender to hydraulic tank cover. (Right rear
Ensure weight of fender is supported
and all personnel are clear.
e. Pull sharply on fender near hydraulic tank cover
until fender is free. (Right rear fender only).
REMOVE REAR DECKING (20).
a. Remove six nuts (21), lockwashers (22) and
flatwashers (23) securing deck to frame. Discard