Chapter 1. INTRODUCTION - TM-5-3810-206-350009
Specific Torque Values.
Adjustment Data. - TM-5-3810-206-350011
Table 1-1. Engine Repair and Replacement Standards For Engine Model D333TA - TM-5-3810-206-350012
Table 1-1. Engine Repair and Replacement Standards For Engine Model D333TA - continued - TM-5-3810-206-350013
Table 1-3. Generator Repair and Replacement Standards
Chapter 2. GENERAL MAINTENANCE INSTRUCTIONS - TM-5-3810-206-350015
Figure 2-1. Specially designed (fabricated) tools (sheet 3 of 7). - TM-5-3810-206-350016
Figure 2-1. Specially designed (fabricated) tools (sheet 5 of 7). - TM-5-3810-206-350017
Figure 2-1. Specially designed (fabricated) toots (sheet 7 of 7).
Table 2-1. Special Tool (for Engine Model 687C-18-ES)
Section II. TROUBLESHOOTING - TM-5-3810-206-350020
Table 2-4. Troubleshooting - TM-5-3810-206-350021
Section III. REMOVAL AND INSTALLATION OF MAJOR COMPONENTS OR AUXILIARIES - TM-5-3810-206-350022
Figure 2-3. Gantry, exploded view. - TM-5-3810-206-350023
Figure 2-4. Power take-of removal points.
Chapter 3. ENGINE REPAIR INSTRUCTIONS - TM-5-3810-206-350025
Figure 3-1. Generator, exploded view. - TM-5-3810-206-350026
Figure 3-2. Alternator, disassembly and reassembly. - TM-5-3810-206-350027
Testing the Diodes
Section II. STARTER MOTOR - TM-5-3810-206-350029
Section III. POWER TAKE-OFF UNIT AND CLUTCH - TM-5-3810-206-350030
Figure 3-4. Backplate, removal and installation.
Figure 3-5. Power take-of unit and clutch, exploded view (sheet 1 of 2).
Figure 3-5. Power take-off unit and clutch, exploded view (sheet 2 of 2)
Section IV. ENGINE GOVERNOR - TM-5-3810-206-350034
Figure 3-7. Engine governor, right side cross section
Figure 3-8. Governor high or low idle speed adjustment.
Figure 3-11. Governor, cross-sectional view.
Section V. FUEL INJECTOR FOR ENGINE MODE 687C-18-ES
Figure 3-12. Fuel injector, exploded view.
Figure 3-14. Blowers, removal and installation. - TM-5-3810-206-350040
Figure 3-15. Blowers, exploded view (sheet 1 of 2)
Figure 3-15. Blowers, exploded view (sheet 2 of 2).
Turbocharger for Engine Model D333TA - TM-5-3810-206-350043
Figure 3-17. Turbocharger details (sheet 2 of 10). - TM-5-3810-206-350044
Figure 3-17. Turbocharger details (sheet 3 of 10). - TM-5-3810-206-350045
Figure 3-17. Turbocharger detail (sheet 4 of 10).
Figure 3-17. Turbocharger details (sheet 7 of 10). - TM-5-3810-206-350047
Figure 3-17. Turbocharger details (sheet 9 of 10). - TM-5-3810-206-350048
Figure 3-17. Turbocharger details (sheet 10 of 10). - TM-5-3810-206-350049
Figure 3-18. Fuel injection pump and drive mechanism removal and installation
Figure 3-19. Shutoff cam, removal and installation. - TM-5-3810-206-350051
Figure 3-20. Pump drive mechanism, exploded view. - TM-5-3810-206-350052
Figure 3-21. Fuel injection pump, exploded view (sheet 1 of 2).
Figure 3-21. Fuel injection pump, exploded view (sheet 2 of 2).
Figure 3-22. End plate sleeve, removal points. - TM-5-3810-206-350055
Figure 3-24. Fuel transfer pump, disassembly, and reassembly.
Fuel Injection Valves for Engine Model D333TA
Figure 3-26. Fuel injection pumps, removal, disassembly, reassembly, and installation.
Figure 3-27. Fuel injection pump housing and fuel pump, exploded view. - TM-5-3810-206-350059
Figure 3-28. Fuel injection pump lifter, camshaft, fuel rack and housing, exploded view.
Section VIII. COOLING SYSTEM - TM-5-3810-206-350061
Figure 3-30. Radiator for engine model D333TA, exploded view.
Radiator for Engine Model D333TA
Figure 3-32. Water pump, explored view.
Figure 3-33. Water pump, for engine model D333TA, exploded view.
Figure 3-34. Oil cooler cover and elbows, exploded view. - TM-5-3810-206-350066
Figure 3-35. Oil cooler core, hose, and elbow, exploded view. - TM-5-3810-206-350067
Figure 3-36. Aftercooler cover and thermostat housing, exploded view.
Section IX. TIMING GEAR TRAIN
Figure 3-38. Blower drive and idler gear, exploded view. - TM-5-3810-206-350070
Rear Plate and Timing Gear Train (Engine Model 687C-18-ES)
Figure 3-39. Timing gear train and drive gear, installed view.
Figure 3-40. Front cover, damper, pulley, and support, exploded view. - TM-5-3810-206-350073
Figure 3-41. Accessory drive, exploded view.
Injection Pump Drive (Engine Model 687C-18- ES)
Figure 3-42. Valve rocker arm, installed view.
Figure 3-43. Rocker arm, pushrod, and cam lever, exploded view. - TM-5-3810-206-350077
Figure 3-44. Valves, pushrods, rocker arms, and shaft, exploded view.
Section XI. FLYWHEEL AND HOUSING - TM-5-3810-206-350079
Figure 3-45. Flywheel housing and rear plate, exploded view. - TM-5-3810-206-350080
Figure 3-46. Flywheel and flywheel housing, exploded view. - TM-5-3810-206-350081
Section XII. LUBRICATION SYSTEM - TM-5-3810-206-350082
Figure 3-48. Oil pan and plate, exploded view. - TM-5-3810-206-350083
Figure 3-49. Oil pump an crankshaft, exploded view.
Figure 3-50. Oil pump, for engine model 687C-18-ES, exploded view.
Figure 3-51. Oil pump and screen, for engine model D333TA with screen exploded. - TM-5-3810-206-350086
Section XIII. ENGINE FRONT COVER (MODEL 687C-18-ES) - TM-5-3810-206-350087
Figure 3-53. Front corer support, and damper, exploded view.
Section XIV. CAMSHAFT
Figure 3-54. Camshaft for engine model 687C-18-ES, exploded view.
Section XV. CYLINDER HEAD, VALVE, BLOCK, AND LINERS
Figure 3-57. Cylinder head, valve, and liner, exploded view.
Disassembly and Reassembly. - TM-5-3810-206-350093
Figure 3-58. Cylinder head and liner, disassembly and reassembly. - TM-5-3810-206-350094
Figure 3-59. Cylinder head and valves, exploded view (engine model D333TA). - TM-5-3810-206-350095
Figure 3-60. Cylinder block, cylinder sleeve, and main bearing caps, exploded view. - TM-5-3810-206-350096
Figure 3-61. Positioning the pre-combustion chamber and sequence for cylinder head bolt tightening.
Figure 3-62. Pre-combustion chamber positioning diagram
Section XVI. PISTON AND CONNECTING ROD
Reassembly and Installation. - TM-5-3810-206-350100
Section XVII. CRANKSHAFT AND MAIN BEARINGS - TM-5-3810-206-350101
Figure 3-65. Crankshaft and flywheel for engine model 687C-18-ES, exploded view.
Section XVIII. ENGINE CRANKCASE - TM-5-3810-206-350103
Figure 3-67. Crankcase and exhaust manifold, exploded view
Crankcase for Engine Model D333TA
Chapter 4. REVOLVING FRAME REPAIR INSTRUCTIONS - TM-5-3810-206-350106
Figure 4-1. Gantry sheave yoke and adapters, exploded view. - TM-5-3810-206-350107
Section III. COUNTERWEIGHT - TM-5-3810-206-350108
Figure 4-2. Steering wheel shaft, and vertical propel gear, installed view. - TM-5-3810-206-350109
Section V. JACKSHAFT (HORIZONTAL SWING SHAFT) - TM-5-3810-206-350110
Figure 4-4. Main hoist shaft, right aide installed view.
Figure 4-5. Main hoist shaft, left side installed view. - TM-5-3810-206-350112
Figure 4-6. Jackshaft (horizontal swing shaft), installed view. - TM-5-3810-206-350113
Figure 4-7. Horizontal swing shaft (jackshaft), exploded view.
Section VI. INTERMEDIATE HOIST SHAFT - TM-5-3810-206-350115
Figure 4-8. Intermediate hoist shaft, exploded view.
Section VII. MAIN DRUM (HOIST) SHAFT
Figure 4-9. Main drums (hoist) shaft, exploded view (sheet 1 of 2).
Figure 4-9. Main drum (hoist) shaft, exploded view (sheet 2 of 2).
Cleaning, Inspection, and Repair. - TM-5-3810-206-350120
Section VIII. HOISTING, DIGGING, AND AUXILIARY CLUTCHES - TM-5-3810-206-350121
Section IX. VERTICAL INTERMEDIATE IDLER SHAFT - TM-5-3810-206-350122
Figure 4-11. Vertical swing shaft and intermediate idler shaft, installed view.
Section X. VERTICAL INTERMEDIATE SWING SHAFT - TM-5-3810-206-350124
Figure 4-14. Vertical intermediate swing shaft, exploded view
Section XI. SWING BRAKE BAND AND OPERATING MECHANISM - TM-5-3810-206-350126
Section XII. VERTICAL SWING SHAFT
Vertical Swing Shaft - TM-5-3810-206-350128
Figure 4-16. Vertical swing shaft, exploded view.
Section XIII. VERTICAL PROPELLING SHAFT AND PIVOT CENTER GUDGEON
Section XIV. BOOM HOIST BRAKE - TM-5-3810-206-350131
Figure 4-18. Boom hoist brake, exploded view.
Section XV. REVOLVING FRAME AND HOOK ROLLERS - TM-5-3810-206-350133
Figure 4-20. Retooling frame, exploded view.
Rear Hook Rollers
Figure 4-22. Planetary, hoist, digging, and boom brake hydraulic cylinder.
Figure 4-23. Clutch boom hoist, swing, hoist, and digging brake compensators, exploded view. - TM-5-3810-206-350137
Jackshaft and Brake Drum Hydraulic Cylinder
Figure 4-25. Propel brake and planetary boom hydraulic compensator, exploded view
Figure 4-26. Pressure control valve, exploded view. - TM-5-3810-206-350140
Pressure Control Valve
Chapter 5. CRAWLER REPAIR INSTRUCTIONS - TM-5-3810-206-350142
Section II. STEERING AND PROPELLING MECHANISM
Figure 5-3. Steering and brake lever shaft, exploded view. - TM-5-3810-206-350144
Figure 5-4. Propelling brake and levers, exploded view. - TM-5-3810-206-350145
Section III. CRAWLER DRIVE SHAFT - TM-5-3810-206-350146
Figure 5-5. Crawler drive shaft. Exploded View.
Figure 5-6. Crawler frame, exploded view. - TM-5-3810-206-350148
Section IV. CRAWLER SPROCKET AND IDLER SHAFT
Section V. HORIZONTAL PROPELLING SHAFT - TM-5-3810-206-350150
Figure 5-8. Horizontal propelling shaft, installed view.
Figure 5-9. Horizontal propelling shaft, exploded view.
Section VI. CRAWLER FRAME AND TRACKS - TM-5-3810-206-350153
Figure 5-10. Crawler track, disassemble and reasessembly.
IN CONJUNCTION WITH CRANE-SHOVEL
Figure 6-1. Shipper shaft and saddle blocks, exploded view.
Figure 6-2. Bridle bar and boom point sheaves, exploded view.
Figure 6-3. Crowd and retract mechanism, exploded view.
Figure 6-4. Chain tightener, exploded view.
Figure 6-5. Shove dipper and bail, exploded view.
Section II. SHOVEL DIPPER AND HANDLE - TM-5-3810-206-350161
Figure 6-6. Dipper handle, exploded view.
Appendix A. REFERENCES - TM-5-3810-206-350163
TM-5-3810-206-35 Crane-Shovel Basic Unit Crawler Mounted 40 Ton 2 Cu Yd Diesel Driven Manual
Specific Torque Values.
Adjustment Data. - TM-5-3810-206-350011
Table 1-1. Engine Repair and Replacement Standards For Engine Model D333TA - TM-5-3810-206-350012
Table 1-1. Engine Repair and Replacement Standards For Engine Model D333TA - continued - TM-5-3810-206-350013
Table 1-3. Generator Repair and Replacement Standards
Chapter 2. GENERAL MAINTENANCE INSTRUCTIONS - TM-5-3810-206-350015
Figure 2-1. Specially designed (fabricated) tools (sheet 3 of 7). - TM-5-3810-206-350016
Figure 2-1. Specially designed (fabricated) tools (sheet 5 of 7). - TM-5-3810-206-350017
Figure 2-1. Specially designed (fabricated) toots (sheet 7 of 7).
Table 2-1. Special Tool (for Engine Model 687C-18-ES)
Section II. TROUBLESHOOTING - TM-5-3810-206-350020
Table 2-4. Troubleshooting - TM-5-3810-206-350021
Section III. REMOVAL AND INSTALLATION OF MAJOR COMPONENTS OR AUXILIARIES - TM-5-3810-206-350022
Figure 2-3. Gantry, exploded view. - TM-5-3810-206-350023
Figure 2-4. Power take-of removal points.
Chapter 3. ENGINE REPAIR INSTRUCTIONS - TM-5-3810-206-350025
Figure 3-1. Generator, exploded view. - TM-5-3810-206-350026
Figure 3-2. Alternator, disassembly and reassembly. - TM-5-3810-206-350027
Testing the Diodes
Section II. STARTER MOTOR - TM-5-3810-206-350029
Section III. POWER TAKE-OFF UNIT AND CLUTCH - TM-5-3810-206-350030
Figure 3-4. Backplate, removal and installation.
Figure 3-5. Power take-of unit and clutch, exploded view (sheet 1 of 2).
Figure 3-5. Power take-off unit and clutch, exploded view (sheet 2 of 2)
Section IV. ENGINE GOVERNOR - TM-5-3810-206-350034
Figure 3-7. Engine governor, right side cross section
Figure 3-8. Governor high or low idle speed adjustment.
Figure 3-11. Governor, cross-sectional view.
Section V. FUEL INJECTOR FOR ENGINE MODE 687C-18-ES
Figure 3-12. Fuel injector, exploded view.
Figure 3-14. Blowers, removal and installation. - TM-5-3810-206-350040
Figure 3-15. Blowers, exploded view (sheet 1 of 2)
Figure 3-15. Blowers, exploded view (sheet 2 of 2).
Turbocharger for Engine Model D333TA - TM-5-3810-206-350043
Figure 3-17. Turbocharger details (sheet 2 of 10). - TM-5-3810-206-350044
Figure 3-17. Turbocharger details (sheet 3 of 10). - TM-5-3810-206-350045
Figure 3-17. Turbocharger detail (sheet 4 of 10).
Figure 3-17. Turbocharger details (sheet 7 of 10). - TM-5-3810-206-350047
Figure 3-17. Turbocharger details (sheet 9 of 10). - TM-5-3810-206-350048
Figure 3-17. Turbocharger details (sheet 10 of 10). - TM-5-3810-206-350049
Figure 3-18. Fuel injection pump and drive mechanism removal and installation
Figure 3-19. Shutoff cam, removal and installation. - TM-5-3810-206-350051
Figure 3-20. Pump drive mechanism, exploded view. - TM-5-3810-206-350052
Figure 3-21. Fuel injection pump, exploded view (sheet 1 of 2).
Figure 3-21. Fuel injection pump, exploded view (sheet 2 of 2).
Figure 3-22. End plate sleeve, removal points. - TM-5-3810-206-350055
Figure 3-24. Fuel transfer pump, disassembly, and reassembly.
Fuel Injection Valves for Engine Model D333TA
Figure 3-26. Fuel injection pumps, removal, disassembly, reassembly, and installation.
Figure 3-27. Fuel injection pump housing and fuel pump, exploded view. - TM-5-3810-206-350059
Figure 3-28. Fuel injection pump lifter, camshaft, fuel rack and housing, exploded view.
Section VIII. COOLING SYSTEM - TM-5-3810-206-350061
Figure 3-30. Radiator for engine model D333TA, exploded view.
Radiator for Engine Model D333TA
Figure 3-32. Water pump, explored view.
Figure 3-33. Water pump, for engine model D333TA, exploded view.
Figure 3-34. Oil cooler cover and elbows, exploded view. - TM-5-3810-206-350066
Figure 3-35. Oil cooler core, hose, and elbow, exploded view. - TM-5-3810-206-350067
Figure 3-36. Aftercooler cover and thermostat housing, exploded view.
Section IX. TIMING GEAR TRAIN
Figure 3-38. Blower drive and idler gear, exploded view. - TM-5-3810-206-350070
Rear Plate and Timing Gear Train (Engine Model 687C-18-ES)
Figure 3-39. Timing gear train and drive gear, installed view.
Figure 3-40. Front cover, damper, pulley, and support, exploded view. - TM-5-3810-206-350073
Figure 3-41. Accessory drive, exploded view.
Injection Pump Drive (Engine Model 687C-18- ES)
Figure 3-42. Valve rocker arm, installed view.
Figure 3-43. Rocker arm, pushrod, and cam lever, exploded view. - TM-5-3810-206-350077
Figure 3-44. Valves, pushrods, rocker arms, and shaft, exploded view.
Section XI. FLYWHEEL AND HOUSING - TM-5-3810-206-350079
Figure 3-45. Flywheel housing and rear plate, exploded view. - TM-5-3810-206-350080
Figure 3-46. Flywheel and flywheel housing, exploded view. - TM-5-3810-206-350081
Section XII. LUBRICATION SYSTEM - TM-5-3810-206-350082
Figure 3-48. Oil pan and plate, exploded view. - TM-5-3810-206-350083
Figure 3-49. Oil pump an crankshaft, exploded view.
Figure 3-50. Oil pump, for engine model 687C-18-ES, exploded view.
Figure 3-51. Oil pump and screen, for engine model D333TA with screen exploded. - TM-5-3810-206-350086
Section XIII. ENGINE FRONT COVER (MODEL 687C-18-ES) - TM-5-3810-206-350087
Figure 3-53. Front corer support, and damper, exploded view.
Section XIV. CAMSHAFT
Figure 3-54. Camshaft for engine model 687C-18-ES, exploded view.
Section XV. CYLINDER HEAD, VALVE, BLOCK, AND LINERS
Figure 3-57. Cylinder head, valve, and liner, exploded view.
Disassembly and Reassembly. - TM-5-3810-206-350093
Figure 3-58. Cylinder head and liner, disassembly and reassembly. - TM-5-3810-206-350094
Figure 3-59. Cylinder head and valves, exploded view (engine model D333TA). - TM-5-3810-206-350095
Figure 3-60. Cylinder block, cylinder sleeve, and main bearing caps, exploded view. - TM-5-3810-206-350096
Figure 3-61. Positioning the pre-combustion chamber and sequence for cylinder head bolt tightening.
Figure 3-62. Pre-combustion chamber positioning diagram
Section XVI. PISTON AND CONNECTING ROD
Reassembly and Installation. - TM-5-3810-206-350100
Section XVII. CRANKSHAFT AND MAIN BEARINGS - TM-5-3810-206-350101
Figure 3-65. Crankshaft and flywheel for engine model 687C-18-ES, exploded view.
Section XVIII. ENGINE CRANKCASE - TM-5-3810-206-350103
Figure 3-67. Crankcase and exhaust manifold, exploded view
Crankcase for Engine Model D333TA
Chapter 4. REVOLVING FRAME REPAIR INSTRUCTIONS - TM-5-3810-206-350106
Figure 4-1. Gantry sheave yoke and adapters, exploded view. - TM-5-3810-206-350107
Section III. COUNTERWEIGHT - TM-5-3810-206-350108
Figure 4-2. Steering wheel shaft, and vertical propel gear, installed view. - TM-5-3810-206-350109
Section V. JACKSHAFT (HORIZONTAL SWING SHAFT) - TM-5-3810-206-350110
Figure 4-4. Main hoist shaft, right aide installed view.
Figure 4-5. Main hoist shaft, left side installed view. - TM-5-3810-206-350112
Figure 4-6. Jackshaft (horizontal swing shaft), installed view. - TM-5-3810-206-350113
Figure 4-7. Horizontal swing shaft (jackshaft), exploded view.
Section VI. INTERMEDIATE HOIST SHAFT - TM-5-3810-206-350115
Figure 4-8. Intermediate hoist shaft, exploded view.
Section VII. MAIN DRUM (HOIST) SHAFT
Figure 4-9. Main drums (hoist) shaft, exploded view (sheet 1 of 2).
Figure 4-9. Main drum (hoist) shaft, exploded view (sheet 2 of 2).
Cleaning, Inspection, and Repair. - TM-5-3810-206-350120
Section VIII. HOISTING, DIGGING, AND AUXILIARY CLUTCHES - TM-5-3810-206-350121
Section IX. VERTICAL INTERMEDIATE IDLER SHAFT - TM-5-3810-206-350122
Figure 4-11. Vertical swing shaft and intermediate idler shaft, installed view.
Section X. VERTICAL INTERMEDIATE SWING SHAFT - TM-5-3810-206-350124
Figure 4-14. Vertical intermediate swing shaft, exploded view
Section XI. SWING BRAKE BAND AND OPERATING MECHANISM - TM-5-3810-206-350126
Section XII. VERTICAL SWING SHAFT
Vertical Swing Shaft - TM-5-3810-206-350128
Figure 4-16. Vertical swing shaft, exploded view.
Section XIII. VERTICAL PROPELLING SHAFT AND PIVOT CENTER GUDGEON
Section XIV. BOOM HOIST BRAKE - TM-5-3810-206-350131
Figure 4-18. Boom hoist brake, exploded view.
Section XV. REVOLVING FRAME AND HOOK ROLLERS - TM-5-3810-206-350133
Figure 4-20. Retooling frame, exploded view.
Rear Hook Rollers
Figure 4-22. Planetary, hoist, digging, and boom brake hydraulic cylinder.
Figure 4-23. Clutch boom hoist, swing, hoist, and digging brake compensators, exploded view. - TM-5-3810-206-350137
Jackshaft and Brake Drum Hydraulic Cylinder
Figure 4-25. Propel brake and planetary boom hydraulic compensator, exploded view
Figure 4-26. Pressure control valve, exploded view. - TM-5-3810-206-350140
Pressure Control Valve
Chapter 5. CRAWLER REPAIR INSTRUCTIONS - TM-5-3810-206-350142
Section II. STEERING AND PROPELLING MECHANISM
Figure 5-3. Steering and brake lever shaft, exploded view. - TM-5-3810-206-350144
Figure 5-4. Propelling brake and levers, exploded view. - TM-5-3810-206-350145
Section III. CRAWLER DRIVE SHAFT - TM-5-3810-206-350146
Figure 5-5. Crawler drive shaft. Exploded View.
Figure 5-6. Crawler frame, exploded view. - TM-5-3810-206-350148
Section IV. CRAWLER SPROCKET AND IDLER SHAFT
Section V. HORIZONTAL PROPELLING SHAFT - TM-5-3810-206-350150
Figure 5-8. Horizontal propelling shaft, installed view.
Figure 5-9. Horizontal propelling shaft, exploded view.
Section VI. CRAWLER FRAME AND TRACKS - TM-5-3810-206-350153
Figure 5-10. Crawler track, disassemble and reasessembly.
IN CONJUNCTION WITH CRANE-SHOVEL
Figure 6-1. Shipper shaft and saddle blocks, exploded view.
Figure 6-2. Bridle bar and boom point sheaves, exploded view.
Figure 6-3. Crowd and retract mechanism, exploded view.
Figure 6-4. Chain tightener, exploded view.
Figure 6-5. Shove dipper and bail, exploded view.
Section II. SHOVEL DIPPER AND HANDLE - TM-5-3810-206-350161
Figure 6-6. Dipper handle, exploded view.
Appendix A. REFERENCES - TM-5-3810-206-350163
TM-5-3810-206-35 Crane-Shovel Basic Unit Crawler Mounted 40 Ton 2 Cu Yd Diesel Driven Manual
