TM-5-3810-207-20 Crane-Shovel Basic Unit Truck Mounted: 20 Ton 3/4 Cu.Yd. Gasoline Driven (Quickway Model M-200) Non-Winterized Manual

APPENDIX II MAINTENANCE ALLOCATION CHART - TM-5-3810-207-20_8
Section IV. REMARKS
Section Ill. PREVENTIVE MAINTENANCE SERVICES
LUBRICATE IN ACCORDANCE WITH CURRENT LUBRICATION, ORDER
LUBRICATE IN ACCORDANCE WITH CURRENT LUBRICATION, ORDER - CONT - TM-5-3810-207-20_18
LUBRICATE IN ACCORDANCE WITH CURRENT LUBRICATION, ORDER - CONT - TM-5-3810-207-20_19
LUBRICATE IN ACCORDANCE WITH CURRENT LUBRICATION, ORDER - CONT - TM-5-3810-207-20_20
LUBRICATE IN ACCORDANCE WITH CURRENT LUBRICATION, ORDER - CONT - TM-5-3810-207-20_21
LUBRICATE IN ACCORDANCE WITH CURRENT LUBRICATION, ORDER - CONT - TM-5-3810-207-20_22
LUBRICATE IN ACCORDANCE WITH CURRENT LUBRICATION, ORDER - CONT - TM-5-3810-207-20_23
LUBRICATE IN ACCORDANCE WITH CURRENT LUBRICATION, ORDER - CONT - TM-5-3810-207-20_24
LUBRICATE IN ACCORDANCE WITH CURRENT LUBRICATION, ORDER - CONT - TM-5-3810-207-20_25
LUBRICATE IN ACCORDANCE WITH CURRENT LUBRICATION, ORDER - CONT - TM-5-3810-207-20_26
LUBRICATE IN ACCORDANCE WITH CURRENT LUBRICATION, ORDER - CONT - TM-5-3810-207-20_27
SAFETY PRECAUTIONS - TM-5-3810-207-20_30
SAFETY PRECAUTIONS - CONT - TM-5-3810-207-20_31
SAFETY PRECAUTIONS - CONT - TM-5-3810-207-20_32
CHAPTER 1 INTRODUCTION - TM-5-3810-207-20_35
Identification and Tabulated Data - TM-5-3810-207-20_36
Identification and Tabulated Data - cont - TM-5-3810-207-20_37
Identification and Tabulated Data - cont - TM-5-3810-207-20_38
Figure 1. Crane-shovel and carrier wire diagrams
Differences in Models - TM-5-3810-207-20_40
Figure 1. Crane-shovel and carrier wire diagrams - cont
Figure 1. Crane-shovel and carrier wire diagrams - cont
CHAPTER 2 INSTALLATION AND OPERATION INSTRUCTIONS
Inspecting and Servicing New Equipment
Figure 3. Unloading ramp construction
Figure 4. Attachments, removal.
Table I. Freezing Points, Composition, and Specific Gravities of Military Antifreeze Materials
CHAPTER 3 MAINTENANCE INSTRUCTIONS
Section III. PREVENTIVE MAINTENANCE SERVICES
Quarterly Organizational Maintenance Procedures
Section IV. TROUBLESHOOTING
Excessive Block Smoke From Exhausts
Engine Head Indicators Inoperative
Carrier Handbrake Does Not Hold When Applied
Section V. FIELD EXPEDIENT REPAIRS
Figure 5. Radio suppression components
Figure 5. Radio suppression components - cont
Replacement of Suppression Components
CHAPTER 4 CRANE ENGINE MAINTENANCE INSTRUCTIONS
Generator Regulator - TM-5-3810-207-20_60
Figure 7. Generator assembly, removal and installation.
Figure 8. Generator brushes, removal and installation.
Figure 9. Generator regulator removal, adjustment, and test wiring diagram
Figure 9. Generator regulator removal, adjustment, and test wiring diagram - cont - TM-5-3810-207-20_64
Figure 9. Generator regulator removal, adjustment, and test wiring diagram - cont - TM-5-3810-207-20_65
Distributor - TM-5-3810-207-20_66
Distributor Points, Coil, Condenser, Resistor, and Rotor Cap
Spark Plugs and Cables
Figure 11. Distributor, coil, points, condenser, and resistor, removal, adjustment, and installation.
Figure 12. Engine flywheel timing works
Water Temperature Sending Units
Slave Receptacle - TM-5-3810-207-20_72
Figure 15. Solenoid and starter, removal and installation.
Hour-Meter
Figure 17. Instrument panel and components, removal and installation.
Horn Assembly
Cab Dome Light
Figure 20. Fuel tank sending unit, removal and installation.
Figure 21. Slave receptacle, removal and installation.
Figure 23. Horn, removal and installation.
Figure 24. Floodlight, removal and installation
Figure 25. Floodlight, exploded view.
Figure 27. Dome light, exploded view.
Section II. CRANE ENGINE ASSEMBLY
Engine Governor Assembly
Figure 30. Crane engine, valve adjustment.
Figure 31. Crane engine governor assembly, removal and installation.
Figure 32. Engine speed governor and control rod adjustment.
Section III. CRANE ENGINE COOLING SYSTEM
Fan and Fan Belt
Figure 33. Hose, lines, and fittings, removal and installation
Figure 34. Thermostat housing assembly, removal and installation.
Figure 35. Thermostat, removal and installation..
Figure 36. Radiator shroud and fan guard, removal and installation.
Figure 37. Fan, fan belt, and water pump, removal and installation.
Section IV. CRANE ENGINE INTAKE AND EXHAUST SYSTEM
Figure 38. Exhaust pipe and muffler, removal and installation.
Figure 39. Manifolds, removal and installation.
Section V. CRANE ENGINE FUEL SYSTEM
Fuel Lines and Fittings
Section VI. CRANE ENGINE LUBRICATION SYSTEM
Section VII. CRANE ENGINE CLUTCH ASSEMBLY
CHAPTER 5 CRANE MAINTENANCE INSTRUCTIONS
Rear Sliding Doors
Operator's Seat - TM-5-3810-207-20_116
Section II. CRANE HYDRAULIC SYSTEM
Master Cylinder
Boom Hoist Clutch Hydraulic Cylinder
Shaft Packing Gland
Power-Down Boom Lever, Primary Drum Clutch Lever, Secondary Drum Clutch Lever, and Swing Clutch Control Lever
Power-Down Boom Lever, Primary Drum Clutch Lever, Secondary Drum Clutch Lever, and Swing Clutch Control Lever - cont
Jaw Clutch Lever
Section III. CRANE BRAKE AND CLUTCH BAND ASSEMBLIES
Boom Hoist Brakeband
Secondary, Primary, and Load Lowering Brakebands
Swing Lock Assembly - TM-5-3810-207-20_130
Section IV. CONICAL ROLLERS
Rear Conical Rollers
Rear Conical Rollers - cont
Section V. POWER TRANSFER ASSEMBLY
Section VI. SWING SHAFT DRIVE ASSEMBLY - TM-5-3810-207-20_140
Section VI. SWING SHAFT DRIVE ASSEMBLY - TM-5-3810-207-20_141
Section VII. MAIN AND BOOM HOIST DRIVE ASSEMBLY - TM-5-3810-207-20_142
Section VII. MAIN AND BOOM HOIST DRIVE ASSEMBLY - TM-5-3810-207-20_143
Main Hoist and Boom Hoist Drive Chains
Boom Hoist Power-Down Chain
Safety Pawl Lever and Linkage
Jaw Clutch Lever Linkage.
CHAPTER 6 AUXILIARY EQUIPMENT AND MAINTENANCE OF ATTACHMENTS AND ACCESSORIES USED IN CONJUNCTION WITH THE CRANE-SHOVEL
Shipper Shaft Sprocket
Shovel Boom
Crowd and Retract Mechanism
Dipper Trip Assembly
Dipper Trip Assembly - CONT
Section II. CRANE, DRAGLINE, OR CLAMSHELL BOOM
Boom Harness
Boom Cradle
Jib Boom Mast
Section III. BACK HOE ASSEMBLY
Back Hoe Ball Block, Bucket, and Handle
Back Hoe Boom Mast
Back Hoe Boom
Back Hoe Gantry Sheaves
Section IV. CRANE WINTERIZATION EQUIPMENT
Resistor, Filter, and Terminal Block
Thermocouple
Distributor Box
Distributor Box - cont
Distributor Switch
Defrosters
Section V. ACCESSORY EQUIPMENT
CHAPTER 7 CARRIER ENGINE MAINTENANCE INSTRUCTIONS
Starter Assembly - TM-5-3810-207-20_193
Generator Regulator - TM-5-3810-207-20_194
Starter Button Switch
Oil Pressure Warning Light Assembly
Ignition Switch Assembly
Light Switch
Horn Button Assembly - TM-5-3810-207-20_200
Front and Rear Blackout Service Lights
Headlight - TM-5-3810-207-20_202
Dome Light
Slave Receptacle - TM-5-3810-207-20_205
Section II. CARRIER LUBRICATION SYSTEM
Oil Filter - TM-5-3810-207-20_214
Section III. CARRIER FUEL SYSTEM
Fuel Pump - TM-5-3810-207-20_216
Accelerator Pedal
Fuel Tank and Fittings
Primer Pump Fittings and Lines
Section IV. CARRIER ENGINE COOLING SYSTEM
Fan Belt and Hydraulic Steering Pump Belt - TM-5-3810-207-20_227
Water Pump, Fan Pulley, and Hydraulic Steering Pump
Thermostat Cover and Thermostats - TM-5-3810-207-20_230
Thermostat Cover and Thermostats - cont
Water Manifolds - TM-5-3810-207-20_232
Section V. CARRIER ENGINE INTAKE AND EXHAUST SYSTEM
Section VI. CARRIER ENGINE AND EXHAUST VALVES
Valve Clearance Adjustment - TM-5-3810-207-20_241
Section VII. CARRIER ENGINE CLUTCH ASSEMBLY
Clutch Pedal and Cross-Shaft
CHAPTER 8 CARRIER MAINTENANCE INSTRUCTIONS
Steering Pump Relief Valve
Hydraulic Cylinder
Drag Link
Steering Tie Rod
Section II. WHEELS, TIRES, AND SHOCK ABSORBERS
Front Wheel Bearing, Hub, and Drum
Rear Wheel Bearings, Drum, Hub, and Axle Shaft
Tires and Tubes
Right-Front Shock Absorber
Section III. CARRIER AIRBRAKE SYSTEM
Air Buzzer and Low Pressure Valve
Air Pressure Gage - TM-5-3810-207-20_261
Front and Roar Broke Chambers
Figure 181. Front and rear brake chambers, removal and installation.
Relay Valve
Wet and Dry Air Tank
Air Emergency and Service Shutoff Valves - TM-5-3810-207-20_266
Front Brakeshoes
Rear Brakeshoes - TM-5-3810-207-20_268
Figure 187. Slack adjuster removal, installation, and adjustment.
Section IV. PROPELLER SHAFTS AND CONTROLS
Transmission Control Rod
Figure 190. Transmission control rod assembly.
Figure 190. Transmission control rod assembly. - cont
Figure 191. Transfer case levers, control rods, and bellcranks, removal and installation.
Figure 191. Transfer case levers, control rods, and bellcranks, removal and installation. - cont
Section V. CARRIER FRAME
Figure 192. Pintle hook assembly
Figure 192. Pintle hook assembly - cont
Figure 193. Outrigger assembly, exploded view
Section VI. CARRIER CAB AND FENDERS
Figure 194. Side window glass, removal and installation.
Cab Floorboard - TM-5-3810-207-20_282
Sand Shield
Figure 197. Operators seat, disassembly and reassembly
Right-Front Fender - TM-5-3810-207-20_285
Rear Fenders
Figure 200. Engine hood and side panel, removal and installation
Figure 201. Carrier right-front fender, removal and installation
Figure 202. Carrier rear fender, removal and installation.
CHAPTER 9 AUXILIARY EQUIPMENT AND MAINTENANCE OF ACCESSORIES USED IN CONNECTION WITH THE CARRIER
Cab Her Control box
Thermocouple and Oil Pan Shroud
Figure 205. Cab heater control box, removal and installation.
Deflector Box, Defrosters, Air Ducts, Hoses, and Clamps
Figure 207. Thermocouple and oil pan shroud, removal and installation
Figure 208. Deflector box, defrosters, air ducts, hoses, and clamps, removal and installation.
Section II. CARRIER ACCESSORY EQUIPMENT
Figure 210. Carrier engine winter front, removal and installation.
Figure 211. Carrier cab windshield wiper, removal and installation.
CHAPTER 10 SHIPMENT AND LIMITED STORAGE
Loading Equipment for Shipment - TM-5-3810-207-20_301
Inspection and Maintenance of Equipment In Storage - TM-5-3810-207-20_302
APPENDIX I REFERENCES - TM-5-3810-207-20_303
APPENDIX I REFERENCES - cont
APPENDIX II MAINTENANCE ALLOCATION CHART - TM-5-3810-207-20_305
Section II. MAINTENANCE ALLOCATION CHART - TM-5-3810-207-20_306
Section II. MAINTENANCE ALLOCATION CHART - Continued
Section II. MAINTENANCE ALLOCATION CHART - Continued
Section II. MAINTENANCE ALLOCATION CHART - Continued - TM-5-3810-207-20_309
Section II. MAINTENANCE ALLOCATION CHART - Continued - TM-5-3810-207-20_310
Section II. MAINTENANCE ALLOCATION CHART - Continued - TM-5-3810-207-20_311
Section II. MAINTENANCE ALLOCATION CHART - Continued - TM-5-3810-207-20_312
Section II. MAINTENANCE ALLOCATION CHART - Continued - TM-5-3810-207-20_313
Section II. MAINTENANCE ALLOCATION CHART - Continued - TM-5-3810-207-20_314
Section II. MAINTENANCE ALLOCATION CHART - Continued - TM-5-3810-207-20_315
Section II. MAINTENANCE ALLOCATION CHART - Continued - TM-5-3810-207-20_316
Section II. MAINTENANCE ALLOCATION CHART - Continued - TM-5-3810-207-20_317
Section II. MAINTENANCE ALLOCATION CHART - Continued - TM-5-3810-207-20_318
Section II. MAINTENANCE ALLOCATION CHART - Continued - TM-5-3810-207-20_319
Section II. MAINTENANCE ALLOCATION CHART - Continued - TM-5-3810-207-20_320

Western Governors University

Privacy Statement
Press Release
Contact

Integrated Publishing, Inc. - A (SDVOSB) Service Disabled Veteran Owned Small Business