Chapter 1. INTRODUCTION - TM-5-3810-227-150035
Section II. DESCRIPTION AND DATA - TM-5-3810-227-150036
Figure 2. Crane-shovel, right, three-quarter rear view.
Corps of Engineers 30 foot boom identification plate
Tabulated Data - TM-5-3810-227-150039
Tabulated Data - continued - TM-5-3810-227-150040
Table 1. Crane Lifting Capacitor
Carrier Wiring Diagram.
Crane Wiring Diagram.
Table 2. Crane Boom Angle and Height Data
Chapter 2. INSTALLATION AND OPERATION INSTRUCTIONS - TM-5-3810-227-150045
Figure 4. Crane-shovel unloading instructions.
Figure 5. Batteries, installation and removal.
Section II. FRONT END ATTACHMENT, INSTALLATION AND REMOVAL
Cable Reeving.
Figure 7. Crane boom, removal and installation.
Figure 8. Crane boom reeving diagram.
Figure 11. Measuring cables.
Section III. CONTROLS AND INSTRUMENTS - TM-5-3810-227-150053
Carrier Controls and Instruments - TM-5-3810-227-150054
Air Pressure Gage - TM-5-3810-227-150055
Figure 13. Carrier controls and instruments.
Figure 13. Carrier controls and instruments. - continued
Crane-Shovel Controls and Instruments
Right Hand Hoist Clutch and Power Load Lowering Lever
Figure 14. Crane controls and instruments.
Warning Lights
Section IV. OPERATION UNDER USUAL CONDITIONS - TM-5-3810-227-150062
Carrier Operation
Figure 15. Operations and control positions.
DRAGLINE OPERATION - TM-5-3810-227-150065
Section V. OPERATION UNDER UNUSUAL CONDITIONS - TM-5-3810-227-150066
Operation in Extreme Heat - TM-5-3810-227-150067
Operation Under Rainy or Humid Conditions
Section VI. OPERATION OF AUXILIARY MATERIEL USED IN CONJUNCTION WITH THE CARRIER AND CRANE
Figure 16. Heaters and controls (winterized unit only).
Figure 16. Heaters and controls (winterized unit only) - continued
Chapter 3. OPERATOR AND CREW MAINTENANCE INSTRUCTIONS
Figure 17. Lubrication order.
Figure 17. Lubrication order - continued - TM-5-3810-227-150074
Figure 17. Lubrication order - continued - TM-5-3810-227-150075
Figure 17. Lubrication order - continued - TM-5-3810-227-150076
Figure 17. Lubrication order - continued - TM-5-3810-227-150077
Figure 17. Lubrication order - continued - TM-5-3810-227-150078
Figure 17. Lubrication order - continued - TM-5-3810-227-150079
Figure 17. Lubrication order - continued - TM-5-3810-227-150080
Figure 17. Lubrication order - continued - TM-5-3810-227-150081
Figure 17. Lubrication order - continued - TM-5-3810-227-150082
Figure 17. Lubrication order - continued - TM-5-3810-227-150083
Figure 17. Lubrication order - continued - TM-5-3810-227-150084
Figure 17. Lubrication order - continued - TM-5-3810-227-150085
Figure 17. Lubrication order - continued - TM-5-3810-227-150086
Figure 17. Lubrication order - continued - TM-5-3810-227-150087
Figure 18. Engine oil filter service.
Section II. PREVENTIVE MAINTENANCE SERVICES
Figure 22. Daily preventive maintenance services.
Figure 22. Daily preventive maintenance services. - continued
PREVENTIVE MAINTENANCE SERVICES - TM-5-3810-227-150092
Quarterly Preventative Maintenance Services
PREVENTIVE MAINTENANCE SERVICES - TM-5-3810-227-150094
PREVENTIVE MAINTENANCE SERVICES - continued - TM-5-3810-227-150095
PREVENTIVE MAINTENANCE SERVICES - continued - TM-5-3810-227-150096
PREVENTIVE MAINTENANCE SERVICES - continued - TM-5-3810-227-150097
Section III. TROUBLESHOOTING - TM-5-3810-227-150098
Engines Miss or Vibrate Excessively
Engine Knocks and Other Noises
Primary Drive Chain Excessively Noisy
Improper Air Pressure
Carrier Transmission Excessively No isy in Operation - TM-5-3810-227-150103
Carrier Transmission Excessively No isy in Operation - TM-5-3810-227-150103_copy1
Interference Suppression Components
Figure 24. Radio suppression components.
Section V. CARRIER ENGINE FUEL SYSTEM
Fuel Tank, Lines, and Fittings
Figure 29. Carrier engine carburetor screen service.
Figure 30. Carrier engine carburetor adjustment.
Figure 31. Carrier engine carburetor, removal and installation.
Figure 34. Carrier engine accelerator linkage, removal and installation.
Section VI. CRANE ENGINE FUEL SYSTEM
Figure 37. Crane engine fuel tank, lines and fittings, removal and installation.
Figure 38. Crane engine carburetor adjustment.
Figure 40. Crane engine governor, adjustment.
Figure 41. Crane engine governor, removal and installation.
Figure 42. Crane engine fuel sediment bowl and screen service.
Throttle Control and Choke Control
Section VII. CARRIER ENGINE ELECTRICAL SYSTEMS, CONTROLS AND INSTRUMENTS
Distributor - TM-5-3810-227-150120
Figure 46. Distributor, coil, points, condenser, and resistor, removal, adjustment and installation.
Figure 47. Engine flywheel timing marks.
Figure 49. Starter and solenoid test wiring diagram.
Figure 50. Solenoid and starter, removal and installation.
Starter Assembly - TM-5-3810-227-150125
Figure 53. Carrier engine generator belt, adjustment, removal and installation.
Generator Drive Belt
Figure 56. Generator regulator removal, adjustment, and test wiring diagram.
Test and Adjustment.
Instrument Panel Components
Figure 57. Instrument panel gages, controls, lights, and temperature sending units, removal and installation.
High Boom Indicator Light Assembly
Horn Button Assembly - TM-5-3810-227-150133
Front Blackout Marker Service Lights
Headlight - TM-5-3810-227-150135
Figure 62. Front light assemblies.
Figure 63. Headlight, adjusting diagram.
Figure 65. Horn, removal and installation.
Section VIII. CRANE ENGINE ELECTRICAL SYSTEM, CONTROLS AND INSTRUMENTS
Figure 70. Crane batteries, cables, and box, removal and installation.
Generator Assembly
Slave Receptacle - TM-5-3810-227-150142
Figure 76. Horn assembly, removal and installation.
Fan Belt and Hydraulic Steering Pump Belt - TM-5-3810-227-150144
Water Tubes, Hoses, and Fittings
Thermostat Cover and Thermostats - TM-5-3810-227-150146
Water Manifolds - TM-5-3810-227-150147
Thermostat Housing Assembly
Thermostat Assembly
Section XI. CARRIER ENGINE LUBRICATION SYSTEM
Crankcase Breather
Oil Filter - TM-5-3810-227-150152
Section XIII. CARRIER ENGINE INTAKE AND EXHAUST SYSTEM
Figure 95. Carrier muffler, removal and installation.
Figure 97. Valve cover, removal and installation.
Valve Adjustment - TM-5-3810-227-150156
Section XV. CARRIER ENGINE CLUTCH ASSEMBLY
Clutch Adjustment
Figure 103. Carrier engine clutch adjustment.
Section XVI. CRANE HYDRAULIC SYSTEM
Hoist Drum Shaft Clutch Hydraulic Cylinders
Hydraulic Tubes and Fittings
Section XVII. CRANE CLUTCH AND BRAKE ASSEMBLIES CONTROLS AND LINKAGE
Figure 109. Crane engine clutch adjustment.
Figure 110. Clutch band adjustment, removal and installation.
Cleaning and Inspection.
Hoist Drum Shaft Clutches (Left-Hand and Right-Hand)
Hoist Brakebands
Section XVIII. PRIMARY DRIVE ASSEMBLY AND GEAR GUARDS
Section XIX. LOAD ROLLER ASSEMBLY
Figure 118. Crane load rollers, removal, disassembly, reassembly, and installation.
Section XX. SAFETY RATCHET AND JAW CLUTCH ASSEMBLIES
Figure 120. Jaw clutch lever linkage, removal and installation.
Section XXI. CRANE BOOM, PULLEYS, AND PULLEY BUSHINGS
Figure 122. Crane boom, disassembly and reassembly.
Bridle Assembly
Section XXII. CRANE CAB ASSEMBLY
Cleaning, Inspection, and Repair. - TM-5-3810-227-150178
Figure 126. Operator's door, removal and installation
Operator's Seat - TM-5-3810-227-150180
Section XXIII. CARRIER STEERING ASSEMBLY
Steering Valve
Figure 131. Carrier steering valve, removal and installation.
Figure 132. Steering wheel, removal and installation.
Section XXIV. WHEELS, TIRES, AND STOCK ABSORBERS
Figure 16. Front wheel, removal and installation.
Figure 137. Front wheel bearings, hub, drum, exploded view.
Figure 138. Rear wheel, removal and installation.
Figure 139. Gear wheels bearings, axle, drum, and hub, exploded view.
Section XXV. CARRIER AIRBRAKE SYSTEM
Figure 141. Carrier airbrake system, piping diagram.
Air Lines, Hoses, and Fittings
Air Pressure Gage - TM-5-3810-227-150193
Tractor Protection Valve
Air Emergency and Service Shutoff Valves - TM-5-3810-227-150195
Rear Brakeshoes - TM-5-3810-227-150196
Section XXVI. PROPELLER SHAFTS AND CONTROLS
Figure 149. Propeller shaft and universal joint, removal disassembly, exploded view.
Figure 150. Transmission control rod assemble., removal and installation.
Figure 150. Transmission control rod assemble., removal and installation - continued
Figure 151. Transfer case levers, and control rods, removal and installation
Outrigger Assemblies
Figure 153. Outrigger assembly, front and rear.
Section XXVII. CARRIER CAB AND FENDERS
Operator's Seat - TM-5-3810-227-150205
Cab Floorboard - TM-5-3810-227-150206
Right-Front Fender - TM-5-3810-227-150207
Section XXIX. CARRIER WINTERIZATION EQUIPMENT
Figure 185. Control box assembly.
Figure 164. Engine liquid coolant heater wiring diagram.
Engine Heater Assembly
Cab Heater Duds and Defrosters
Figure 166. Carrier cab heater and engine heater components, removal and installation.
Figure 167. Carrier cab heat duct and defrosters, removal and installation.
Section XXX. CRANE WINTERIZATION EQUIPMENT.
Heater Control Boxes
Figure 175. Crane cab defrosters and heat ducts, removal and installation.
Cab and Components, Heater Assembly
Crane Windshield Wiper Blade
Chapter 4. DIRECT AND GENERAL SUPPORT, AND DEPOT MAINTENANCE INSTRUCTIONS
Table 3. Crane Engine Repair and Replacement Standards
Table 4. Carrier Engine Repair and Replacement Standards
Table 4. Carrier Engine Repair and Replacement Standards - continued - TM-5-3810-227-150223
Table 4. Carrier Engine Repair and Replacement Standards - continued - TM-5-3810-227-150224
Bearings
Bushings
Section III. REMOVAL AND INSTALLATION OF MAJOR ITEMS
Figure 177. Crane cab assembly, removal and installation.
Section IV. CRANE ENGINE CARBURETOR ASSEMBLY
Section V. CRANE ENGINE GOVERNOR ASSEMBLY
Figure 180. Crane engine carburetor assembly exploded view.
Figure 181. Crane engine governor assembly, exploded view.
Crane Engine Fuel Tank Installation
Figure 183. Crane engine generator assembly, exploded view.
Section VII. CRANE ENGINE GENERATOR ASSEMBLY
Figure 185. Crane engine starter assembly, exploded view.
Section IX. CRANE ENGINE STARTER ASSEMBLY
Section XI. CRANE ENGINE RADIATOR ASSEMBLY
Figure 186. Crane engine distributor assembly, exploded view.
Figure 187. Crane engine radiator assembly, removal and installation.
Figure 188. Crane engine water pump assembly, exploded view.
Section XIII. CRANE ENGINE CLUTCH ASSEMBLY
Section XIV. CRANE ENGINE CYLINDER HEAD ASSEMBLY AND VALVES
Crane Engine Cylinder Head Cleaning, Inspection, and Repair
Figure 191. Crane engine cylinder head assembly, removal and installation, and nut tightening sequence.
Figure 193. Crane engine valve assemblies, exploded View
Section XV. CRANE ENGINE OIL PAN AND FILLER BLOCKS
Section XVI. CRANE ENGINE OIL PUMP ASSEMBLY
Section XVII. CRANE ENGINE PISTON AND CONNECTING ROD ASSEMBLIES
Crane Engine Piston and Connecting Rod Assemblies Cleaning, Inspection, and Repair
Figure 199. Crane engine piston and connecting rod assembly, exploded view.
Section XVIII. CRANE ENGINE FLYWHEEL AND FLYWHEEL HOUSING
Section XIX. CRANE ENGINE FRONT MOUNT AND PULLEY ASSEMBLY
Figure 202. Crane engine front mount and pulley assembly, removal and installation.
Section XX. CRANE ENGINE TIMING GEAR COVER AND TIMING GEARS
Section XXI. CRANE ENGINE CAMSHAFT ASSEMBLY
Section XXII. CRANE ENGINE CRANKSHAFT ASSEMBLY
Figure 206. Crane engine crankshaft assembly, removal and installation
Section XXIII. CRANE ENGINE LOCK
Section XXIV. CARRIER ENGINE CARBURETOR ASSEMBLY
Figure 109. Carrier engine carburetor assembly, exploded view.
Section XXV. CARRIER ENGINE SPEED GOVERNOR ASSEMBLY
Section XXVI. CARRIER ENGINE GENERATOR ASSEMBLY
Section XXVII. CARRIER ENGINE STARTER ASSEMBLY
Section XXIX. CARRIER ENGINE ACCESSORY DRIVE ASSEMBLY
Section XXX. CARRIER ENGINE RADIATOR ASSEMBLY
Figure 213. Carrier engine radiator assembly,iFigure 213. Carrier engine radiator assembly, removal and installation.
Section XXXII. CARRIER ENGINE OIL FILTER BASE AND OIL COOLER ASSEMBLY
Carrier Engine Oil Filter Base and Oil Cooler Assembly Installation
Figure 216. Carrier engine rocker arm shaft and pushrods assembly, removal and installation.
Section XXXIV. CARRIER ENGINE CYLINDER HEAD AND VALVES
Figure 219. Carrier engine cylinder head and valves, exploded view.
Carrier Engine Oil Pan Removal and Disassembly
Section XXXVI. CARRIER ENGINE OIL PUMP ASSEMBLY
Section XXXVII. CARRIER ENGINE CONNECTING ROD AND PISTON ASSEMBLIES
Figure 225. Carrier engine piston and connecting rod, exploded view.
Section XXXVIII. CARRIER ENGINE CLUTCH HOUSING
Figure 226. Carrier engine clutch housing, removal and installation.
Figure 228. Carrier engine clutch and pressure plate, removal and installation.
Section XL. CARRIER ENGINE FLYWHEEL AND FLYWHEEL HOUSING
Figure 229. Carrier engine flywheel and flywheel housing, removal and installation
Section XLI. CARRIER ENGINE VIBRATION DAMPER AND PULLEY ASSEMBLY
Section XLII. CARRIER ENGINE TIMING GEARS
Figure 233. Carrier engine timing gears, removal and installation.
Section XLIII. CARRIER ENGINE CAMSHAFT
Section XLIV. CARRIER ENGINE CRANKSHAFT AND MAIN BEARINGS
Carrier Engine Crankshaft and Main Bearings Cleaning, Inspection and Repair
Section XLVI. CARRIER TRANSMISSION ASSEMBLY
Figure 239. Carrier engine transmission assembly, exploded view.
Figure 239. Carrier engine transmission assembly, exploded view - continued - TM-5-3810-227-150290
Figure 239. Carrier engine transmission assembly, exploded view - continued - TM-5-3810-227-150291
Figure 239. Carrier engine transmission assembly, exploded view - continued - TM-5-3810-227-150292
Disassembly of various subasse blies
Drive out oil seal
Carrier Transmission Assembly Cleaning, Inspection, and Repair
Carrier Transmission Assembly Reassembly and Installation - TM-5-3810-227-150296
Carrier Transmission Assembly Reassembly and Installation - TM-5-3810-227-150297
Carrier Transmission Assembly Reassembly and Installation - continued - TM-5-3810-227-150298
Carrier Transmission Assembly Reassembly and Installation - continued - TM-5-3810-227-150299
Section XLVII. CARRIER TRANSFER CASE ASSEMBLY
Figure 240. Carrier transfer case assembly, removal and installation.
Figure 241. Carrier transfer case assembly, exploded view.
Figure 241. Carrier transfer case assembly, exploded view - continued
Section XLVIII. CARRIER AIR COMPRESSOR ASSEMBLY
Figure 243. Carrier air compressor assembly, exploded view.
Figure 243. Carrier air compressor assembly, exploded view - continued
Section XLIX. CARRIER FRONT AIR BRAKE CHAMBER ASSEMBLY
Figure 245. Carrier rear air brake chamber assembly, exploded view.
Section LI. CARRIER MOISTURE EJECTOR VALVE ASSEMBLY
Section LII. CARRIER AIR BRAKE DOUBLE CHECK VALVE ASSEMBLY
Fig. 248. Carrier handbrake, removal and installation.
Carrier Handbrake Cleaning, Inspection, and Repair
Section LIV. CARRIER FRONT SERVICE BRAKE ASSEMBLY
Section LV. CARRIER REAR SERVICE BRAKE ASSEMBLY
Figure 252. Carrier brake valve assembly, exploded view.
Section LVII. CARRIER AIR BRAKE QUICK RELEASE VALVE
Figure 254. Carrier trailer brake valve, exploded
Section LIX. CARRIER AIR BRAKE PROTECTION VALVE ASSEMBLY
Section LX. CARRIER AIR BRAKE RELAY ASSEMBLY
Section LXII. CARRIER STEERING HYDRAULIC CONTROL VALVE ASSEMBLY
Section LXIII. CARRIER STEERING HYDRAULIC CYLINDER ASSEMBLY
Figure 258. Carrier steering gear assembly, removal and installation
Figure 259. Carrier steering gear assembly.
Figure 259. Carrier steering gear assembly - continued
Section LXV. CARRIER STEERING KNUCKLE AND SHAFT ASSEMBLY
Section LXVI. CARRIER FRONT DIFFERENTIAL ASSEMBLY
Section LXVII. CARRIER FRONT SPRING ASSEMBLY
Figure 265. Carrier Front spring assembly.
Section LXIX. EQUALIZING BEAM ASSEMBLY
Figure 268. Equalizing beam assembly, removal and installation.
Figure 269. Equalizing beam assembly exploded view.
Carrier Rear, Rear Axle Differential Assemblies, Reassembly and Installation
Figure 271. Carrier rear axle differential assembly.
Section LXXI. CARRIER ENGINE AND CRANE ENGINE, LIQUID HEATER REPAIR INSTRUCTIONS
Engine Liquid Heater Disassembly
Flame Switch Adjustment
Flame Switch Test.
Section LXXII. CARRIER CAB AND CRANE CAB, FRESH AIR HEATER REPAIR INSTRUCTIONS
LXXIII. CRANE HYDRAULIC MASTER CYLINDER ASSEMBLIES AND CLUTCH CYLINDER ASSEMBLIES
Crane Hydraulic Master Cylinder Assembly Reassembly and Installation
Section LXXIV. CRANE HOIST DRUM SHAFT
Figure 278. Crane hoist drum shaft assembly.
Section LXXV. CRANE COUNTERSHAFT ASSEMBLY
Section LXXVI. CRANE INDEPENDENT BOOM HOIST SHAFT ASSEMBLY
Figure 281. Crane independent boom hoist shaft assembly, removal and installation.
Section LXXVII. CRANE HORIZONTAL REVERSING SHAFT ASSEMBLY
Section LXXVII. CRANE VERTICAL REVERSING SHAFT ASSEMBLY
Section LXXIX. CRANE VERTICAL SWING SHAFT ASSEMBLY
Crane Vertical Swing Shaft Assembly Cleaning, Inspection, and Repair
Section LXXXI. CRANE ROTATING FRAME BASE ASSEMBLY
Figure 289. Crane auxiliary shaft assembly.
Section LXXXII. ROTATING FRAME RING GEAR
Section LXXXIII. CRANE GANTRY FRAME
Chapter 5. DEMOLITION, SHIPMENT AND LIMITED STORAGE
Figure 292. Placement of charges.
Other Demolition Methods
Loading Equipment for Shipment - TM-5-3810-227-150357
Inspection and Maintenance of Equipment in Storage - TM-5-3810-227-150358
Appendix I. REFERENCES - TM-5-3810-227-150359
Appendix I. REFERENCES - continued
Appendix II. MAINTENANCE ALLOCATION
Section II. MAINTENANCE ALLOCATION CHART - TM-5-3810-227-150362
Section II. MAINTENANCE ALLOCATION CHART - continued - TM-5-3810-227-150363
Section II. MAINTENANCE ALLOCATION CHART - continued - TM-5-3810-227-150364
Section II. MAINTENANCE ALLOCATION CHART - continued - TM-5-3810-227-150365
Section II. MAINTENANCE ALLOCATION CHART - continued - TM-5-3810-227-150366
Section II. MAINTENANCE ALLOCATION CHART - continued - TM-5-3810-227-150367
Section II. MAINTENANCE ALLOCATION CHART - continued - TM-5-3810-227-150368
Section II. MAINTENANCE ALLOCATION CHART - continued - TM-5-3810-227-150369
Section II. MAINTENANCE ALLOCATION CHART - continued - TM-5-3810-227-150370
Section II. MAINTENANCE ALLOCATION CHART - continued - TM-5-3810-227-150371
Section II. MAINTENANCE ALLOCATION CHART - continued - TM-5-3810-227-150372
Section II. MAINTENANCE ALLOCATION CHART - continued - TM-5-3810-227-150373
Section II. MAINTENANCE ALLOCATION CHART - continued - TM-5-3810-227-150374
Section II. MAINTENANCE ALLOCATION CHART - continued - TM-5-3810-227-150375
Section II. MAINTENANCE ALLOCATION CHART - continued - TM-5-3810-227-150376
Section II. MAINTENANCE ALLOCATION CHART - continued - TM-5-3810-227-150377
Section II. MAINTENANCE ALLOCATION CHART - continued - TM-5-3810-227-150378
Section II. MAINTENANCE ALLOCATION CHART - continued - TM-5-3810-227-150379
Section II. MAINTENANCE ALLOCATION CHART - continued - TM-5-3810-227-150380
Section II. MAINTENANCE ALLOCATION CHART - continued - TM-5-3810-227-150381
Section II. MAINTENANCE ALLOCATION CHART - continued - TM-5-3810-227-150382
Section II. MAINTENANCE ALLOCATION CHART - continued - TM-5-3810-227-150383
Section II. MAINTENANCE ALLOCATION CHART - continued - TM-5-3810-227-150384
Appendix. III. BASIC ISSUE ITEMS LIST AND MAINTENANCE AND OPERATING SUPPLIES
Figure 293. Basic issue items.
Section II. BASIC ISSUE ITEMS LIST - TM-5-3810-227-150387
Section II. BASIC ISSUE ITEMS LIST - continued - TM-5-3810-227-150388
Section II. BASIC ISSUE ITEMS LIST - continued - TM-5-3810-227-150389
Section II. BASIC ISSUE ITEMS LIST - continued - TM-5-3810-227-150390
Section III. MAINTENANCE AND OPERATING SUPPLIES - TM-5-3810-227-150391
Section III. MAINTENANCE AND OPERATING SUPPLIES - TM-5-3810-227-150392
Section III. MAINTENANCE AND OPERATING SUPPLIES - TM-5-3810-227-150393
TM-5-3810-227-15 Crane-Shovel Basic Unit Truck Mounted: 20 Ton 3/4 Cu.Yd. Gasoline Engine 6x6 Manual
Section II. DESCRIPTION AND DATA - TM-5-3810-227-150036
Figure 2. Crane-shovel, right, three-quarter rear view.
Corps of Engineers 30 foot boom identification plate
Tabulated Data - TM-5-3810-227-150039
Tabulated Data - continued - TM-5-3810-227-150040
Table 1. Crane Lifting Capacitor
Carrier Wiring Diagram.
Crane Wiring Diagram.
Table 2. Crane Boom Angle and Height Data
Chapter 2. INSTALLATION AND OPERATION INSTRUCTIONS - TM-5-3810-227-150045
Figure 4. Crane-shovel unloading instructions.
Figure 5. Batteries, installation and removal.
Section II. FRONT END ATTACHMENT, INSTALLATION AND REMOVAL
Cable Reeving.
Figure 7. Crane boom, removal and installation.
Figure 8. Crane boom reeving diagram.
Figure 11. Measuring cables.
Section III. CONTROLS AND INSTRUMENTS - TM-5-3810-227-150053
Carrier Controls and Instruments - TM-5-3810-227-150054
Air Pressure Gage - TM-5-3810-227-150055
Figure 13. Carrier controls and instruments.
Figure 13. Carrier controls and instruments. - continued
Crane-Shovel Controls and Instruments
Right Hand Hoist Clutch and Power Load Lowering Lever
Figure 14. Crane controls and instruments.
Warning Lights
Section IV. OPERATION UNDER USUAL CONDITIONS - TM-5-3810-227-150062
Carrier Operation
Figure 15. Operations and control positions.
DRAGLINE OPERATION - TM-5-3810-227-150065
Section V. OPERATION UNDER UNUSUAL CONDITIONS - TM-5-3810-227-150066
Operation in Extreme Heat - TM-5-3810-227-150067
Operation Under Rainy or Humid Conditions
Section VI. OPERATION OF AUXILIARY MATERIEL USED IN CONJUNCTION WITH THE CARRIER AND CRANE
Figure 16. Heaters and controls (winterized unit only).
Figure 16. Heaters and controls (winterized unit only) - continued
Chapter 3. OPERATOR AND CREW MAINTENANCE INSTRUCTIONS
Figure 17. Lubrication order.
Figure 17. Lubrication order - continued - TM-5-3810-227-150074
Figure 17. Lubrication order - continued - TM-5-3810-227-150075
Figure 17. Lubrication order - continued - TM-5-3810-227-150076
Figure 17. Lubrication order - continued - TM-5-3810-227-150077
Figure 17. Lubrication order - continued - TM-5-3810-227-150078
Figure 17. Lubrication order - continued - TM-5-3810-227-150079
Figure 17. Lubrication order - continued - TM-5-3810-227-150080
Figure 17. Lubrication order - continued - TM-5-3810-227-150081
Figure 17. Lubrication order - continued - TM-5-3810-227-150082
Figure 17. Lubrication order - continued - TM-5-3810-227-150083
Figure 17. Lubrication order - continued - TM-5-3810-227-150084
Figure 17. Lubrication order - continued - TM-5-3810-227-150085
Figure 17. Lubrication order - continued - TM-5-3810-227-150086
Figure 17. Lubrication order - continued - TM-5-3810-227-150087
Figure 18. Engine oil filter service.
Section II. PREVENTIVE MAINTENANCE SERVICES
Figure 22. Daily preventive maintenance services.
Figure 22. Daily preventive maintenance services. - continued
PREVENTIVE MAINTENANCE SERVICES - TM-5-3810-227-150092
Quarterly Preventative Maintenance Services
PREVENTIVE MAINTENANCE SERVICES - TM-5-3810-227-150094
PREVENTIVE MAINTENANCE SERVICES - continued - TM-5-3810-227-150095
PREVENTIVE MAINTENANCE SERVICES - continued - TM-5-3810-227-150096
PREVENTIVE MAINTENANCE SERVICES - continued - TM-5-3810-227-150097
Section III. TROUBLESHOOTING - TM-5-3810-227-150098
Engines Miss or Vibrate Excessively
Engine Knocks and Other Noises
Primary Drive Chain Excessively Noisy
Improper Air Pressure
Carrier Transmission Excessively No isy in Operation - TM-5-3810-227-150103
Carrier Transmission Excessively No isy in Operation - TM-5-3810-227-150103_copy1
Interference Suppression Components
Figure 24. Radio suppression components.
Section V. CARRIER ENGINE FUEL SYSTEM
Fuel Tank, Lines, and Fittings
Figure 29. Carrier engine carburetor screen service.
Figure 30. Carrier engine carburetor adjustment.
Figure 31. Carrier engine carburetor, removal and installation.
Figure 34. Carrier engine accelerator linkage, removal and installation.
Section VI. CRANE ENGINE FUEL SYSTEM
Figure 37. Crane engine fuel tank, lines and fittings, removal and installation.
Figure 38. Crane engine carburetor adjustment.
Figure 40. Crane engine governor, adjustment.
Figure 41. Crane engine governor, removal and installation.
Figure 42. Crane engine fuel sediment bowl and screen service.
Throttle Control and Choke Control
Section VII. CARRIER ENGINE ELECTRICAL SYSTEMS, CONTROLS AND INSTRUMENTS
Distributor - TM-5-3810-227-150120
Figure 46. Distributor, coil, points, condenser, and resistor, removal, adjustment and installation.
Figure 47. Engine flywheel timing marks.
Figure 49. Starter and solenoid test wiring diagram.
Figure 50. Solenoid and starter, removal and installation.
Starter Assembly - TM-5-3810-227-150125
Figure 53. Carrier engine generator belt, adjustment, removal and installation.
Generator Drive Belt
Figure 56. Generator regulator removal, adjustment, and test wiring diagram.
Test and Adjustment.
Instrument Panel Components
Figure 57. Instrument panel gages, controls, lights, and temperature sending units, removal and installation.
High Boom Indicator Light Assembly
Horn Button Assembly - TM-5-3810-227-150133
Front Blackout Marker Service Lights
Headlight - TM-5-3810-227-150135
Figure 62. Front light assemblies.
Figure 63. Headlight, adjusting diagram.
Figure 65. Horn, removal and installation.
Section VIII. CRANE ENGINE ELECTRICAL SYSTEM, CONTROLS AND INSTRUMENTS
Figure 70. Crane batteries, cables, and box, removal and installation.
Generator Assembly
Slave Receptacle - TM-5-3810-227-150142
Figure 76. Horn assembly, removal and installation.
Fan Belt and Hydraulic Steering Pump Belt - TM-5-3810-227-150144
Water Tubes, Hoses, and Fittings
Thermostat Cover and Thermostats - TM-5-3810-227-150146
Water Manifolds - TM-5-3810-227-150147
Thermostat Housing Assembly
Thermostat Assembly
Section XI. CARRIER ENGINE LUBRICATION SYSTEM
Crankcase Breather
Oil Filter - TM-5-3810-227-150152
Section XIII. CARRIER ENGINE INTAKE AND EXHAUST SYSTEM
Figure 95. Carrier muffler, removal and installation.
Figure 97. Valve cover, removal and installation.
Valve Adjustment - TM-5-3810-227-150156
Section XV. CARRIER ENGINE CLUTCH ASSEMBLY
Clutch Adjustment
Figure 103. Carrier engine clutch adjustment.
Section XVI. CRANE HYDRAULIC SYSTEM
Hoist Drum Shaft Clutch Hydraulic Cylinders
Hydraulic Tubes and Fittings
Section XVII. CRANE CLUTCH AND BRAKE ASSEMBLIES CONTROLS AND LINKAGE
Figure 109. Crane engine clutch adjustment.
Figure 110. Clutch band adjustment, removal and installation.
Cleaning and Inspection.
Hoist Drum Shaft Clutches (Left-Hand and Right-Hand)
Hoist Brakebands
Section XVIII. PRIMARY DRIVE ASSEMBLY AND GEAR GUARDS
Section XIX. LOAD ROLLER ASSEMBLY
Figure 118. Crane load rollers, removal, disassembly, reassembly, and installation.
Section XX. SAFETY RATCHET AND JAW CLUTCH ASSEMBLIES
Figure 120. Jaw clutch lever linkage, removal and installation.
Section XXI. CRANE BOOM, PULLEYS, AND PULLEY BUSHINGS
Figure 122. Crane boom, disassembly and reassembly.
Bridle Assembly
Section XXII. CRANE CAB ASSEMBLY
Cleaning, Inspection, and Repair. - TM-5-3810-227-150178
Figure 126. Operator's door, removal and installation
Operator's Seat - TM-5-3810-227-150180
Section XXIII. CARRIER STEERING ASSEMBLY
Steering Valve
Figure 131. Carrier steering valve, removal and installation.
Figure 132. Steering wheel, removal and installation.
Section XXIV. WHEELS, TIRES, AND STOCK ABSORBERS
Figure 16. Front wheel, removal and installation.
Figure 137. Front wheel bearings, hub, drum, exploded view.
Figure 138. Rear wheel, removal and installation.
Figure 139. Gear wheels bearings, axle, drum, and hub, exploded view.
Section XXV. CARRIER AIRBRAKE SYSTEM
Figure 141. Carrier airbrake system, piping diagram.
Air Lines, Hoses, and Fittings
Air Pressure Gage - TM-5-3810-227-150193
Tractor Protection Valve
Air Emergency and Service Shutoff Valves - TM-5-3810-227-150195
Rear Brakeshoes - TM-5-3810-227-150196
Section XXVI. PROPELLER SHAFTS AND CONTROLS
Figure 149. Propeller shaft and universal joint, removal disassembly, exploded view.
Figure 150. Transmission control rod assemble., removal and installation.
Figure 150. Transmission control rod assemble., removal and installation - continued
Figure 151. Transfer case levers, and control rods, removal and installation
Outrigger Assemblies
Figure 153. Outrigger assembly, front and rear.
Section XXVII. CARRIER CAB AND FENDERS
Operator's Seat - TM-5-3810-227-150205
Cab Floorboard - TM-5-3810-227-150206
Right-Front Fender - TM-5-3810-227-150207
Section XXIX. CARRIER WINTERIZATION EQUIPMENT
Figure 185. Control box assembly.
Figure 164. Engine liquid coolant heater wiring diagram.
Engine Heater Assembly
Cab Heater Duds and Defrosters
Figure 166. Carrier cab heater and engine heater components, removal and installation.
Figure 167. Carrier cab heat duct and defrosters, removal and installation.
Section XXX. CRANE WINTERIZATION EQUIPMENT.
Heater Control Boxes
Figure 175. Crane cab defrosters and heat ducts, removal and installation.
Cab and Components, Heater Assembly
Crane Windshield Wiper Blade
Chapter 4. DIRECT AND GENERAL SUPPORT, AND DEPOT MAINTENANCE INSTRUCTIONS
Table 3. Crane Engine Repair and Replacement Standards
Table 4. Carrier Engine Repair and Replacement Standards
Table 4. Carrier Engine Repair and Replacement Standards - continued - TM-5-3810-227-150223
Table 4. Carrier Engine Repair and Replacement Standards - continued - TM-5-3810-227-150224
Bearings
Bushings
Section III. REMOVAL AND INSTALLATION OF MAJOR ITEMS
Figure 177. Crane cab assembly, removal and installation.
Section IV. CRANE ENGINE CARBURETOR ASSEMBLY
Section V. CRANE ENGINE GOVERNOR ASSEMBLY
Figure 180. Crane engine carburetor assembly exploded view.
Figure 181. Crane engine governor assembly, exploded view.
Crane Engine Fuel Tank Installation
Figure 183. Crane engine generator assembly, exploded view.
Section VII. CRANE ENGINE GENERATOR ASSEMBLY
Figure 185. Crane engine starter assembly, exploded view.
Section IX. CRANE ENGINE STARTER ASSEMBLY
Section XI. CRANE ENGINE RADIATOR ASSEMBLY
Figure 186. Crane engine distributor assembly, exploded view.
Figure 187. Crane engine radiator assembly, removal and installation.
Figure 188. Crane engine water pump assembly, exploded view.
Section XIII. CRANE ENGINE CLUTCH ASSEMBLY
Section XIV. CRANE ENGINE CYLINDER HEAD ASSEMBLY AND VALVES
Crane Engine Cylinder Head Cleaning, Inspection, and Repair
Figure 191. Crane engine cylinder head assembly, removal and installation, and nut tightening sequence.
Figure 193. Crane engine valve assemblies, exploded View
Section XV. CRANE ENGINE OIL PAN AND FILLER BLOCKS
Section XVI. CRANE ENGINE OIL PUMP ASSEMBLY
Section XVII. CRANE ENGINE PISTON AND CONNECTING ROD ASSEMBLIES
Crane Engine Piston and Connecting Rod Assemblies Cleaning, Inspection, and Repair
Figure 199. Crane engine piston and connecting rod assembly, exploded view.
Section XVIII. CRANE ENGINE FLYWHEEL AND FLYWHEEL HOUSING
Section XIX. CRANE ENGINE FRONT MOUNT AND PULLEY ASSEMBLY
Figure 202. Crane engine front mount and pulley assembly, removal and installation.
Section XX. CRANE ENGINE TIMING GEAR COVER AND TIMING GEARS
Section XXI. CRANE ENGINE CAMSHAFT ASSEMBLY
Section XXII. CRANE ENGINE CRANKSHAFT ASSEMBLY
Figure 206. Crane engine crankshaft assembly, removal and installation
Section XXIII. CRANE ENGINE LOCK
Section XXIV. CARRIER ENGINE CARBURETOR ASSEMBLY
Figure 109. Carrier engine carburetor assembly, exploded view.
Section XXV. CARRIER ENGINE SPEED GOVERNOR ASSEMBLY
Section XXVI. CARRIER ENGINE GENERATOR ASSEMBLY
Section XXVII. CARRIER ENGINE STARTER ASSEMBLY
Section XXIX. CARRIER ENGINE ACCESSORY DRIVE ASSEMBLY
Section XXX. CARRIER ENGINE RADIATOR ASSEMBLY
Figure 213. Carrier engine radiator assembly,iFigure 213. Carrier engine radiator assembly, removal and installation.
Section XXXII. CARRIER ENGINE OIL FILTER BASE AND OIL COOLER ASSEMBLY
Carrier Engine Oil Filter Base and Oil Cooler Assembly Installation
Figure 216. Carrier engine rocker arm shaft and pushrods assembly, removal and installation.
Section XXXIV. CARRIER ENGINE CYLINDER HEAD AND VALVES
Figure 219. Carrier engine cylinder head and valves, exploded view.
Carrier Engine Oil Pan Removal and Disassembly
Section XXXVI. CARRIER ENGINE OIL PUMP ASSEMBLY
Section XXXVII. CARRIER ENGINE CONNECTING ROD AND PISTON ASSEMBLIES
Figure 225. Carrier engine piston and connecting rod, exploded view.
Section XXXVIII. CARRIER ENGINE CLUTCH HOUSING
Figure 226. Carrier engine clutch housing, removal and installation.
Figure 228. Carrier engine clutch and pressure plate, removal and installation.
Section XL. CARRIER ENGINE FLYWHEEL AND FLYWHEEL HOUSING
Figure 229. Carrier engine flywheel and flywheel housing, removal and installation
Section XLI. CARRIER ENGINE VIBRATION DAMPER AND PULLEY ASSEMBLY
Section XLII. CARRIER ENGINE TIMING GEARS
Figure 233. Carrier engine timing gears, removal and installation.
Section XLIII. CARRIER ENGINE CAMSHAFT
Section XLIV. CARRIER ENGINE CRANKSHAFT AND MAIN BEARINGS
Carrier Engine Crankshaft and Main Bearings Cleaning, Inspection and Repair
Section XLVI. CARRIER TRANSMISSION ASSEMBLY
Figure 239. Carrier engine transmission assembly, exploded view.
Figure 239. Carrier engine transmission assembly, exploded view - continued - TM-5-3810-227-150290
Figure 239. Carrier engine transmission assembly, exploded view - continued - TM-5-3810-227-150291
Figure 239. Carrier engine transmission assembly, exploded view - continued - TM-5-3810-227-150292
Disassembly of various subasse blies
Drive out oil seal
Carrier Transmission Assembly Cleaning, Inspection, and Repair
Carrier Transmission Assembly Reassembly and Installation - TM-5-3810-227-150296
Carrier Transmission Assembly Reassembly and Installation - TM-5-3810-227-150297
Carrier Transmission Assembly Reassembly and Installation - continued - TM-5-3810-227-150298
Carrier Transmission Assembly Reassembly and Installation - continued - TM-5-3810-227-150299
Section XLVII. CARRIER TRANSFER CASE ASSEMBLY
Figure 240. Carrier transfer case assembly, removal and installation.
Figure 241. Carrier transfer case assembly, exploded view.
Figure 241. Carrier transfer case assembly, exploded view - continued
Section XLVIII. CARRIER AIR COMPRESSOR ASSEMBLY
Figure 243. Carrier air compressor assembly, exploded view.
Figure 243. Carrier air compressor assembly, exploded view - continued
Section XLIX. CARRIER FRONT AIR BRAKE CHAMBER ASSEMBLY
Figure 245. Carrier rear air brake chamber assembly, exploded view.
Section LI. CARRIER MOISTURE EJECTOR VALVE ASSEMBLY
Section LII. CARRIER AIR BRAKE DOUBLE CHECK VALVE ASSEMBLY
Fig. 248. Carrier handbrake, removal and installation.
Carrier Handbrake Cleaning, Inspection, and Repair
Section LIV. CARRIER FRONT SERVICE BRAKE ASSEMBLY
Section LV. CARRIER REAR SERVICE BRAKE ASSEMBLY
Figure 252. Carrier brake valve assembly, exploded view.
Section LVII. CARRIER AIR BRAKE QUICK RELEASE VALVE
Figure 254. Carrier trailer brake valve, exploded
Section LIX. CARRIER AIR BRAKE PROTECTION VALVE ASSEMBLY
Section LX. CARRIER AIR BRAKE RELAY ASSEMBLY
Section LXII. CARRIER STEERING HYDRAULIC CONTROL VALVE ASSEMBLY
Section LXIII. CARRIER STEERING HYDRAULIC CYLINDER ASSEMBLY
Figure 258. Carrier steering gear assembly, removal and installation
Figure 259. Carrier steering gear assembly.
Figure 259. Carrier steering gear assembly - continued
Section LXV. CARRIER STEERING KNUCKLE AND SHAFT ASSEMBLY
Section LXVI. CARRIER FRONT DIFFERENTIAL ASSEMBLY
Section LXVII. CARRIER FRONT SPRING ASSEMBLY
Figure 265. Carrier Front spring assembly.
Section LXIX. EQUALIZING BEAM ASSEMBLY
Figure 268. Equalizing beam assembly, removal and installation.
Figure 269. Equalizing beam assembly exploded view.
Carrier Rear, Rear Axle Differential Assemblies, Reassembly and Installation
Figure 271. Carrier rear axle differential assembly.
Section LXXI. CARRIER ENGINE AND CRANE ENGINE, LIQUID HEATER REPAIR INSTRUCTIONS
Engine Liquid Heater Disassembly
Flame Switch Adjustment
Flame Switch Test.
Section LXXII. CARRIER CAB AND CRANE CAB, FRESH AIR HEATER REPAIR INSTRUCTIONS
LXXIII. CRANE HYDRAULIC MASTER CYLINDER ASSEMBLIES AND CLUTCH CYLINDER ASSEMBLIES
Crane Hydraulic Master Cylinder Assembly Reassembly and Installation
Section LXXIV. CRANE HOIST DRUM SHAFT
Figure 278. Crane hoist drum shaft assembly.
Section LXXV. CRANE COUNTERSHAFT ASSEMBLY
Section LXXVI. CRANE INDEPENDENT BOOM HOIST SHAFT ASSEMBLY
Figure 281. Crane independent boom hoist shaft assembly, removal and installation.
Section LXXVII. CRANE HORIZONTAL REVERSING SHAFT ASSEMBLY
Section LXXVII. CRANE VERTICAL REVERSING SHAFT ASSEMBLY
Section LXXIX. CRANE VERTICAL SWING SHAFT ASSEMBLY
Crane Vertical Swing Shaft Assembly Cleaning, Inspection, and Repair
Section LXXXI. CRANE ROTATING FRAME BASE ASSEMBLY
Figure 289. Crane auxiliary shaft assembly.
Section LXXXII. ROTATING FRAME RING GEAR
Section LXXXIII. CRANE GANTRY FRAME
Chapter 5. DEMOLITION, SHIPMENT AND LIMITED STORAGE
Figure 292. Placement of charges.
Other Demolition Methods
Loading Equipment for Shipment - TM-5-3810-227-150357
Inspection and Maintenance of Equipment in Storage - TM-5-3810-227-150358
Appendix I. REFERENCES - TM-5-3810-227-150359
Appendix I. REFERENCES - continued
Appendix II. MAINTENANCE ALLOCATION
Section II. MAINTENANCE ALLOCATION CHART - TM-5-3810-227-150362
Section II. MAINTENANCE ALLOCATION CHART - continued - TM-5-3810-227-150363
Section II. MAINTENANCE ALLOCATION CHART - continued - TM-5-3810-227-150364
Section II. MAINTENANCE ALLOCATION CHART - continued - TM-5-3810-227-150365
Section II. MAINTENANCE ALLOCATION CHART - continued - TM-5-3810-227-150366
Section II. MAINTENANCE ALLOCATION CHART - continued - TM-5-3810-227-150367
Section II. MAINTENANCE ALLOCATION CHART - continued - TM-5-3810-227-150368
Section II. MAINTENANCE ALLOCATION CHART - continued - TM-5-3810-227-150369
Section II. MAINTENANCE ALLOCATION CHART - continued - TM-5-3810-227-150370
Section II. MAINTENANCE ALLOCATION CHART - continued - TM-5-3810-227-150371
Section II. MAINTENANCE ALLOCATION CHART - continued - TM-5-3810-227-150372
Section II. MAINTENANCE ALLOCATION CHART - continued - TM-5-3810-227-150373
Section II. MAINTENANCE ALLOCATION CHART - continued - TM-5-3810-227-150374
Section II. MAINTENANCE ALLOCATION CHART - continued - TM-5-3810-227-150375
Section II. MAINTENANCE ALLOCATION CHART - continued - TM-5-3810-227-150376
Section II. MAINTENANCE ALLOCATION CHART - continued - TM-5-3810-227-150377
Section II. MAINTENANCE ALLOCATION CHART - continued - TM-5-3810-227-150378
Section II. MAINTENANCE ALLOCATION CHART - continued - TM-5-3810-227-150379
Section II. MAINTENANCE ALLOCATION CHART - continued - TM-5-3810-227-150380
Section II. MAINTENANCE ALLOCATION CHART - continued - TM-5-3810-227-150381
Section II. MAINTENANCE ALLOCATION CHART - continued - TM-5-3810-227-150382
Section II. MAINTENANCE ALLOCATION CHART - continued - TM-5-3810-227-150383
Section II. MAINTENANCE ALLOCATION CHART - continued - TM-5-3810-227-150384
Appendix. III. BASIC ISSUE ITEMS LIST AND MAINTENANCE AND OPERATING SUPPLIES
Figure 293. Basic issue items.
Section II. BASIC ISSUE ITEMS LIST - TM-5-3810-227-150387
Section II. BASIC ISSUE ITEMS LIST - continued - TM-5-3810-227-150388
Section II. BASIC ISSUE ITEMS LIST - continued - TM-5-3810-227-150389
Section II. BASIC ISSUE ITEMS LIST - continued - TM-5-3810-227-150390
Section III. MAINTENANCE AND OPERATING SUPPLIES - TM-5-3810-227-150391
Section III. MAINTENANCE AND OPERATING SUPPLIES - TM-5-3810-227-150392
Section III. MAINTENANCE AND OPERATING SUPPLIES - TM-5-3810-227-150393
TM-5-3810-227-15 Crane-Shovel Basic Unit Truck Mounted: 20 Ton 3/4 Cu.Yd. Gasoline Engine 6x6 Manual
