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Alcohol Evaporator System.
TROUBLE SHOOTING

Maintenance Manual For Crane, Truck Mounted Hydraulic 25 Ton (CCE) Page Navigation
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TM 5-3810-300-24 & P2
REMOVAL.
1. Disconnect connecting lines.
2. Remove mounting bolts.
INSTALLATION.
1.
Determine proper kit to be installed (see "Installation of Alcohol Evaporators").
Select a location where alcohol evaporator will not be subjected to temperatures in excess of 120F.
2.
3.
Mount Alcohol Evaporator.
4.
Refer to installation instructions (furnished with kit) and install lines.(On standard kit and engine air cleaner induction
kit, 3/16" line from compressor to evaporator should not be longer than five (5) feet).
5. After installation has been completed, fill the alcohol reservoir 2/3 full of alcohol.
CAUTION
IT IS IMPORTANT THAT THE CORRECT ALCOHOL BE USED. SEE SECTION ON "TYPE OF ALCOHOL TO
BE USED".
6. Check to be sure Alcohol Evaporator is operating properly. See section "Testing For Serviceability".
FILLING.
1.
Always use the filler plug. Frequent removal of the alcohol reservoir will cause possible deterioration of the gasket,
which will allow leakage and affect performance. (AE-1 evaporator only).
2. Fill the reservoir 2/3 full. Be certain the proper alcohol is used. See section "Type of Alcohol To Be Used".
DISASSEMBLY, ASSEMBLY, CLEANING AND INSPECTION.
1.
Carefully disassemble, noting order of removal of parts.
2.
Wash all metal parts in solvent, wipe all rubber parts clean.
3.
Inspect all parts, and replace all parts not considered serviceable.
4.
Assemble parts, making certain new gaskets, rubber parts are properly installed.
TESTING OF REBUILT ALCOHOL EVAPORATOR.
Perform test outlined "Testing for Serviceability" section.
TROUBLE SHOOTING ALCOHOL EVAPORATORS
PROBLEM
POSSIBLE CAUSE
REMEDY
1. Alcohol Evaporator
1. Wrong kit installed
1. Install proper kit.
Does Not Operate.
4-368


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