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Fig. 10 Honing Bore of Cylinder Block
Fig. 14 Boring Cylinder Block with Portable Boring Bar

Maintenance Manual For Crane, Truck Mounted Hydraulic 25 Ton (CCE) - Vol 3 Page Navigation
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TM 5-3810-300-24 & P3
Cylinder Block
1.1
Fig. 13 - High Pressure Areas on Cylinder Liner
Fig. 11 - Checking Bore of Cylinder Block
2. Install the remaining sealing plate and tighten it securely.
3. Apply 40 psi (276 kPa) air pressure to the water jacket and
gallon of permanent type antifreeze.  The antifreeze will
maintain this pressure for at least two hours to give the water
penetrate small cracks and its color will aid in detecting their
and antifreeze mixture ample time to work its way through any
presence.
cracks which may exist.
4. At the end of the test period, examine the cylinder bores,
air box, oil passages, crankcase and exterior of the block for
presence of the water and antifreeze mixture which will
indicate the presence of cracks. A
For Average
To Give
Block Bore
Use Liner
A Liner-to-
I.D. Size of
O.D. Size
Block Clearance of
CAST IRON BLOCK
4.6260"
Standard
.000' to .0025"
4.6275"
4.6270"
.001" Oversize
.0(Y' to .0025"
4.6285"
TABLE 1
Fig. 12 - Cylinder Bore Measurement Diagram
Page 21


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