CHAPTER 1 INTRODUCTION
CHAPTER 1 INTRODUCTION - cont
Section I Purpose and Function
General - TM-5-3810-305-10_12
Section II Capabilities
Section II Capabilities - cont
Section II Capabilities - cont - TM-5-3810-305-10_15
Section II Capabilities - cont - TM-5-3810-305-10_16
Section II Capabilities - cont - TM-5-3810-305-10_17
Decibel Level Chart
Section IV Equipment Specifications
Section IV Equipment Specifications - cont
NOTE
Figure 1-5. G eneral Dimensions
Capacities
Capacity Chart Notes
OPERATION - TM-5-3810-305-10_25
DEFINITIONS
LOAD RATINGS ON OUTRIGGERS
Load Ratinas On Tires
MAXIMUM PERMISSIBLE HOIST LINE LOAD
Figure 1-6. Radius from Centerline of Rotation
Figure 1-7. Working Area Diagram
Section VII List of Items Furnished
Section X Tools and Test Equipment
The LRT 110 Crane Tool Kit
Section XII Safety Precautions
Section XII Safety Precautions - cont
Section XII Safety Precautions - cont - TM-5-3810-305-10_37
Section XII Safety Precautions - cont - TM-5-3810-305-10_38
Section XII Safety Precautions - cont - TM-5-3810-305-10_39
Section XII Safety Precautions - cont - TM-5-3810-305-10_40
Section XII Safety Precautions - cont - TM-5-3810-305-10_41
Section XII Safety Precautions - cont - TM-5-3810-305-10_42
Section XII Safety Precautions - cont - TM-5-3810-305-10_43
Section XII Safety Precautions - cont - TM-5-3810-305-10_44
Section XII Safety Precautions - cont - TM-5-3810-305-10_45
Section XII Safety Precautions - cont - TM-5-3810-305-10_46
Section XII Safety Precautions - cont - TM-5-3810-305-10_47
Section XII Safety Precautions - cont - TM-5-3810-305-10_48
Section XII Safety Precautions - cont - TM-5-3810-305-10_49
Minimum Safety Requirements
LRT 110 Crane Work Platform Requirements
LRT 110 Crane Work Platform Requirements - cont - TM-5-3810-305-10_52
LRT 110 Crane Work Platform Requirements - cont - TM-5-3810-305-10_53
LRT 110 Crane Work Platform Requirements - cont - TM-5-3810-305-10_54
LRT 110 Crane Work Platform Requirements - cont - TM-5-3810-305-10_55
CHAPTER 2 PREPARATION FOR USE
Hoist Line Reeving
Installing Wedge Socket on Cable
Installing Cab Ie on Winch
Installing Cab Ie on Winch - cont
CHAPTER 3 GENERAL THEORY OF OPERATION
General Theory of Operation
Winch Theory of Operation
CHAPTER 4 OPERATING INSTRUCTIONS AND FUNCTIONS
OPERATING INSTRUCTIONS AND FUNCTIONS
Section I Use of Operators Controls and Indicators
Controls and Instruments
Figure 4-3. Side Sloping Dash Panel
Forward-Neutral-Reverse Shift Lever
Figure 4-11. Turn Signal Lever
Figure 4-14. Speedometer
Figure 4-1. Control and Instrument Identification
Section II Initial Adjustments and Control Settings
Operator Observations
Time Intervals - Unusual Conditions
Preventive Maintenance Checks and Services (PMC)
Preventive Maintenance Checks and Services (PMC) - cont
Operator Troubleshooting
Operator Troubleshooting - cont
Section Ill Start-Up
Section IV Operation Under Normal Conditions
Moving the Vehicle to a Job Site
Upshifting and Downshifting Recommendations
Lift procedure on Outriggers
Lift procedure on Outriggers - cont
Lift procedure on Outriggers - cont - TM-5-3810-305-10_86
Lift procedure on Outriggers - cont - TM-5-3810-305-10_87
Lift procedure on Outriggers - cont - TM-5-3810-305-10_88
Lift procedure on Outriggers - cont - TM-5-3810-305-10_89
HAND SIGNALS FOR CRANE OPERATIONS
Section V Wire Rope Instructions
Table 1. Wire Rope Classification
Wire Rope Installation
Unreeling and Uncoiling
Figure 4-24. On Vertical Unreeling&
Figure 4-26. Correct Method of Uncoiling Wire Rope
Seizing Wire Rope
Table 3. Seizing: Suggested Diameters and Lengths
Table 4. Terminal Efficiencies (Approximate)
Figure 4-34. Basic Designs of Wire Rope Clips
U-Bolt Clips
Fist Grip Clips
Table 6.* Fist Grip Clip Specifications
Figure 4-39. Clamping the Dead End of the Wire Rope
Drums. Plain (Smooth)
Breaking in a New Wire Rope
Guideline to Inspections and Reports for Equipment. wire Rope and Wire Rope Slings
Wire Rope Inspection
Wire Rope Inspection - cont - TM-5-3810-305-10_109
Wire Rope Inspection - cont - TM-5-3810-305-10_110
Wire Rope Inspection - cont - TM-5-3810-305-10_111
Figure 4-43. Types of Breaks in Wire Rope
Table 8. Diagnostic Guide to Common Wire Rope Abuses
Figure 4-45. Cork-Screw Rope
Figure 4-47. Shipping Damage
Figure 4-50. Types o f Wire Rope Damage
Rope Inspection Summary
Equipment Inspection
Section VI Operation Under Emergency or Abnormal Conditions
Prepare Equipment
Lower Load with Winch
Retract Boom
Lower Boom
Lower the LRT 110 Crane Off the 2. Outriggers
Figure 4-56. Lowering the LRT Crane off the Outriggers
Figure 4-52. Swing Drive Box
Secure Hook Block
Extreme Cold
Extreme Cold - cont - TM-5-3810-305-10_129
Extreme Cold - cont - TM-5-3810-305-10_130
Extreme Cold - cont - TM-5-3810-305-10_131
Emergency Window Removal
Sandy or Dusty Work Sites
High Humidity or Saltwater
Section VIII Transportability
LRT 110 Crane Towing Procedure for Emergency Recovery Only
Air Transport
Rail Transport - TM-5-3810-305-10_138
Transport For LRT 110 Crane
CHAPTER 5 TYPE II SUPPLEMENT
Section I Sectionalization
Figure 5-2. Two Block Counterweight. Switch and Hook Block
Figure 5-3.Preparation for Raising the Hook Block
Figure 54. Storage Location D
Figure 5-6. Wedge Block in Winch Drum
Figure 5-9. Anti-Two Block Panel
Figure 5-10. Assembling the Mast
Figure 5-12. Assembling the Mast
Figure 5-13. Rotary Manifold Hoses
Figure 5-15. Quick Disconnect Fittings
Preparation for Separating Upperstructure from Carrier
Figure 5-18 Location of Boom Extend-Retract Hoses After Disconnection
Figure 5-19 Rotary Manifold Hoses
Preparation for Removing Upperstructure from Carrier
Figure 5-22 Lifting the Upperstructure
Figure 5-23 Tools Used for Removal of Mounting Capscrews
Removing Upperstructure from Carrier
Figure 5-25 Lowering the Upperstructure
Figure 5-27 Storage Location E
Figure 5-30 Lowering Upperstructure on Support
Removing and Stowing Parts Used for Separation
Figure 5-11A. Installing the Truss Rods - TM-5-3810-305-10_162
Figure 5-4. Storage Location D
Preparation of Carrier for Transport
Preparation for Assembly
Preparation for Assembly - cont
Figure 5-32 Rear Axle Oscillation
Figure 5-14. Extension Hoses
Figure 5-4. Storage Location D
Figure 5-11A. Installing the Truss Rods - TM-5-3810-305-10_170
Preparing the Upperstructure for Lift
Lifting Upperstructure onto Carrier
Figure 5-38 Installing Upperstructure
Installing Upperstructure on Carrier
Figure 5-15. Quick Disconnect Fittings
Figure 5-19 Rotary Manifold Hoses
Completion of Upperstructure Assembly
Figure 5-40 Rotary Manifold Hoses
Figure 5-41 Tools Used for Tightening of Capscrews
Figure 5-13. Rotary Manifold Hoses
Removal and Stowage of Remaining Parts Used in Assembly
Figure 5-29 Support for Front of Boom
Lower the LRT 110 Crane to the Ground
TOOLS AND PARTS FOR SECTIONALIZATION
Section II Transportability
Figure 5-44 Preparation for Travel
Air Tranport
Rail Transport - TM-5-3810-305-10_188
Marine Transport
APPENDIX A
Special Break in Requirements for New LRT 110 Cranes.
APPENDIX B
Cable Lubrication
Figure B-1. Methods of Applying Lubrication
TM-5-3810-305-10
APPENDIX C. PUBLICATION REFERENCES
APPENDIX C. PUBLICATION REFERENCES - cont
APPENDIX D BASIC ISSUE ITEMS
APPENDIX D COMPONENTS OF END ITEM AND BASIC ISSUE ITEMS LIST
APPENDIX D COMPONENTS OF END ITEM AND BASIC ISSUE ITEMS LIST - cont
APPENDIX D COMPONENTS OF END ITEM AND BASIC ISSUE ITEMS LIST - cont
Appendix D Basic Issue Items
Appendix D Basic Issue Items - cont
Appendix E Additional Authorized List(AAL)
APPENDIX F OPERATOR/CREW PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS )
APPENDIX F OPERATOR/CREW PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS ) - Continued
APPENDIX F OPERATOR/CREW PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS ) - Continued - TM-5-3810-305-10_207
APPENDIX F OPERATOR/CREW PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS ) - Continued - TM-5-3810-305-10_208
APPENDIX F OPERATOR/CREW PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS ) - Continued - TM-5-3810-305-10_209
APPENDIX F OPERATOR/CREW PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS ) - Continued - TM-5-3810-305-10_210
APPENDIX F OPERATOR/CREW PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS ) - Continued - TM-5-3810-305-10_211
APPENDIX F OPERATOR/CREW PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS ) - Continued - TM-5-3810-305-10_212
CHAPTER 1 INTRODUCTION - cont
Section I Purpose and Function
General - TM-5-3810-305-10_12
Section II Capabilities
Section II Capabilities - cont
Section II Capabilities - cont - TM-5-3810-305-10_15
Section II Capabilities - cont - TM-5-3810-305-10_16
Section II Capabilities - cont - TM-5-3810-305-10_17
Decibel Level Chart
Section IV Equipment Specifications
Section IV Equipment Specifications - cont
NOTE
Figure 1-5. G eneral Dimensions
Capacities
Capacity Chart Notes
OPERATION - TM-5-3810-305-10_25
DEFINITIONS
LOAD RATINGS ON OUTRIGGERS
Load Ratinas On Tires
MAXIMUM PERMISSIBLE HOIST LINE LOAD
Figure 1-6. Radius from Centerline of Rotation
Figure 1-7. Working Area Diagram
Section VII List of Items Furnished
Section X Tools and Test Equipment
The LRT 110 Crane Tool Kit
Section XII Safety Precautions
Section XII Safety Precautions - cont
Section XII Safety Precautions - cont - TM-5-3810-305-10_37
Section XII Safety Precautions - cont - TM-5-3810-305-10_38
Section XII Safety Precautions - cont - TM-5-3810-305-10_39
Section XII Safety Precautions - cont - TM-5-3810-305-10_40
Section XII Safety Precautions - cont - TM-5-3810-305-10_41
Section XII Safety Precautions - cont - TM-5-3810-305-10_42
Section XII Safety Precautions - cont - TM-5-3810-305-10_43
Section XII Safety Precautions - cont - TM-5-3810-305-10_44
Section XII Safety Precautions - cont - TM-5-3810-305-10_45
Section XII Safety Precautions - cont - TM-5-3810-305-10_46
Section XII Safety Precautions - cont - TM-5-3810-305-10_47
Section XII Safety Precautions - cont - TM-5-3810-305-10_48
Section XII Safety Precautions - cont - TM-5-3810-305-10_49
Minimum Safety Requirements
LRT 110 Crane Work Platform Requirements
LRT 110 Crane Work Platform Requirements - cont - TM-5-3810-305-10_52
LRT 110 Crane Work Platform Requirements - cont - TM-5-3810-305-10_53
LRT 110 Crane Work Platform Requirements - cont - TM-5-3810-305-10_54
LRT 110 Crane Work Platform Requirements - cont - TM-5-3810-305-10_55
CHAPTER 2 PREPARATION FOR USE
Hoist Line Reeving
Installing Wedge Socket on Cable
Installing Cab Ie on Winch
Installing Cab Ie on Winch - cont
CHAPTER 3 GENERAL THEORY OF OPERATION
General Theory of Operation
Winch Theory of Operation
CHAPTER 4 OPERATING INSTRUCTIONS AND FUNCTIONS
OPERATING INSTRUCTIONS AND FUNCTIONS
Section I Use of Operators Controls and Indicators
Controls and Instruments
Figure 4-3. Side Sloping Dash Panel
Forward-Neutral-Reverse Shift Lever
Figure 4-11. Turn Signal Lever
Figure 4-14. Speedometer
Figure 4-1. Control and Instrument Identification
Section II Initial Adjustments and Control Settings
Operator Observations
Time Intervals - Unusual Conditions
Preventive Maintenance Checks and Services (PMC)
Preventive Maintenance Checks and Services (PMC) - cont
Operator Troubleshooting
Operator Troubleshooting - cont
Section Ill Start-Up
Section IV Operation Under Normal Conditions
Moving the Vehicle to a Job Site
Upshifting and Downshifting Recommendations
Lift procedure on Outriggers
Lift procedure on Outriggers - cont
Lift procedure on Outriggers - cont - TM-5-3810-305-10_86
Lift procedure on Outriggers - cont - TM-5-3810-305-10_87
Lift procedure on Outriggers - cont - TM-5-3810-305-10_88
Lift procedure on Outriggers - cont - TM-5-3810-305-10_89
HAND SIGNALS FOR CRANE OPERATIONS
Section V Wire Rope Instructions
Table 1. Wire Rope Classification
Wire Rope Installation
Unreeling and Uncoiling
Figure 4-24. On Vertical Unreeling&
Figure 4-26. Correct Method of Uncoiling Wire Rope
Seizing Wire Rope
Table 3. Seizing: Suggested Diameters and Lengths
Table 4. Terminal Efficiencies (Approximate)
Figure 4-34. Basic Designs of Wire Rope Clips
U-Bolt Clips
Fist Grip Clips
Table 6.* Fist Grip Clip Specifications
Figure 4-39. Clamping the Dead End of the Wire Rope
Drums. Plain (Smooth)
Breaking in a New Wire Rope
Guideline to Inspections and Reports for Equipment. wire Rope and Wire Rope Slings
Wire Rope Inspection
Wire Rope Inspection - cont - TM-5-3810-305-10_109
Wire Rope Inspection - cont - TM-5-3810-305-10_110
Wire Rope Inspection - cont - TM-5-3810-305-10_111
Figure 4-43. Types of Breaks in Wire Rope
Table 8. Diagnostic Guide to Common Wire Rope Abuses
Figure 4-45. Cork-Screw Rope
Figure 4-47. Shipping Damage
Figure 4-50. Types o f Wire Rope Damage
Rope Inspection Summary
Equipment Inspection
Section VI Operation Under Emergency or Abnormal Conditions
Prepare Equipment
Lower Load with Winch
Retract Boom
Lower Boom
Lower the LRT 110 Crane Off the 2. Outriggers
Figure 4-56. Lowering the LRT Crane off the Outriggers
Figure 4-52. Swing Drive Box
Secure Hook Block
Extreme Cold
Extreme Cold - cont - TM-5-3810-305-10_129
Extreme Cold - cont - TM-5-3810-305-10_130
Extreme Cold - cont - TM-5-3810-305-10_131
Emergency Window Removal
Sandy or Dusty Work Sites
High Humidity or Saltwater
Section VIII Transportability
LRT 110 Crane Towing Procedure for Emergency Recovery Only
Air Transport
Rail Transport - TM-5-3810-305-10_138
Transport For LRT 110 Crane
CHAPTER 5 TYPE II SUPPLEMENT
Section I Sectionalization
Figure 5-2. Two Block Counterweight. Switch and Hook Block
Figure 5-3.Preparation for Raising the Hook Block
Figure 54. Storage Location D
Figure 5-6. Wedge Block in Winch Drum
Figure 5-9. Anti-Two Block Panel
Figure 5-10. Assembling the Mast
Figure 5-12. Assembling the Mast
Figure 5-13. Rotary Manifold Hoses
Figure 5-15. Quick Disconnect Fittings
Preparation for Separating Upperstructure from Carrier
Figure 5-18 Location of Boom Extend-Retract Hoses After Disconnection
Figure 5-19 Rotary Manifold Hoses
Preparation for Removing Upperstructure from Carrier
Figure 5-22 Lifting the Upperstructure
Figure 5-23 Tools Used for Removal of Mounting Capscrews
Removing Upperstructure from Carrier
Figure 5-25 Lowering the Upperstructure
Figure 5-27 Storage Location E
Figure 5-30 Lowering Upperstructure on Support
Removing and Stowing Parts Used for Separation
Figure 5-11A. Installing the Truss Rods - TM-5-3810-305-10_162
Figure 5-4. Storage Location D
Preparation of Carrier for Transport
Preparation for Assembly
Preparation for Assembly - cont
Figure 5-32 Rear Axle Oscillation
Figure 5-14. Extension Hoses
Figure 5-4. Storage Location D
Figure 5-11A. Installing the Truss Rods - TM-5-3810-305-10_170
Preparing the Upperstructure for Lift
Lifting Upperstructure onto Carrier
Figure 5-38 Installing Upperstructure
Installing Upperstructure on Carrier
Figure 5-15. Quick Disconnect Fittings
Figure 5-19 Rotary Manifold Hoses
Completion of Upperstructure Assembly
Figure 5-40 Rotary Manifold Hoses
Figure 5-41 Tools Used for Tightening of Capscrews
Figure 5-13. Rotary Manifold Hoses
Removal and Stowage of Remaining Parts Used in Assembly
Figure 5-29 Support for Front of Boom
Lower the LRT 110 Crane to the Ground
TOOLS AND PARTS FOR SECTIONALIZATION
Section II Transportability
Figure 5-44 Preparation for Travel
Air Tranport
Rail Transport - TM-5-3810-305-10_188
Marine Transport
APPENDIX A
Special Break in Requirements for New LRT 110 Cranes.
APPENDIX B
Cable Lubrication
Figure B-1. Methods of Applying Lubrication
TM-5-3810-305-10
APPENDIX C. PUBLICATION REFERENCES
APPENDIX C. PUBLICATION REFERENCES - cont
APPENDIX D BASIC ISSUE ITEMS
APPENDIX D COMPONENTS OF END ITEM AND BASIC ISSUE ITEMS LIST
APPENDIX D COMPONENTS OF END ITEM AND BASIC ISSUE ITEMS LIST - cont
APPENDIX D COMPONENTS OF END ITEM AND BASIC ISSUE ITEMS LIST - cont
Appendix D Basic Issue Items
Appendix D Basic Issue Items - cont
Appendix E Additional Authorized List(AAL)
APPENDIX F OPERATOR/CREW PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS )
APPENDIX F OPERATOR/CREW PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS ) - Continued
APPENDIX F OPERATOR/CREW PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS ) - Continued - TM-5-3810-305-10_207
APPENDIX F OPERATOR/CREW PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS ) - Continued - TM-5-3810-305-10_208
APPENDIX F OPERATOR/CREW PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS ) - Continued - TM-5-3810-305-10_209
APPENDIX F OPERATOR/CREW PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS ) - Continued - TM-5-3810-305-10_210
APPENDIX F OPERATOR/CREW PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS ) - Continued - TM-5-3810-305-10_211
APPENDIX F OPERATOR/CREW PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS ) - Continued - TM-5-3810-305-10_212
