Operator's Manual -776290014
Repair Parts and Special Tools List (RPSTL)
Section 1. GENERAL
LIST OF SPECIFICATIONS.
TRANSMISSION.
WHEELS AND TIRES.
STEERING PUMP EMERGENCY.
OUTRIGGERS.
CAB HEATING AND AIR CONDITIONING.
Figure 1-1. Basic Nomenclature (Sheet 1 of 2)
Figure 1-1. Basic Nomenclature (Sheet 2 of 2)
Section 2. SAFETY PRECAUTIONS
OPERATOR'S QUALIFICATIONS.
CRANE STABILITY/STRUCTURAL STRENGTH.
CRANE STABILITY/STRUCTURAL STRENGTH. (Cont.)
Load Charts.
Lifting Operations.
Counterweight.
TWO BLOCKING.
LOAD MOMENT INDICATING SYSTEMS.
ELECTROCUTION HAZARD.
Set-up and Operation.
Electrocution Hazard Devices.
Electrical Contact.
Special Operating Conditions and Equipment.
CRUSHING HAZARDS.
PERSONNEL HANDLING.
TRAVEL OPERATION. -776290042
MAINTENANCE.
Service and Repairs.
Tires.
Wire Rope.
BATTERIES. -776290047
WORK PRACTICES.
Working.
Lifting.
Hand Signals.
Traveling.
SHUTDOWN.
SUPPLEMENTAL WARNINGS AND CAUTIONS.
THE BEST DEFENSE AGAINST EXHAUST POISONING IS ADEQUATE VENTILATION
HEAT AND COLD STRESS
COLD INJURIES
FIRE EXTINGUISHER
Section 3. PREPARATION FOR USE
CHECKING UNPACKED EQUIPMENT.
PRELIMINARY SERVICING AND ADJUSTMENT. -776290062
PRELIMINARY SERVICING AND ADJUSTMENT. (cont.)
Section 4. PRINCIPLES OF OPERATION
Superstructure Cab Assembly
Engine -776290066
Turntable Assembly and Swing Mechanism -776290067
Boom Assembly. -776290068
Outrigger System
Auxiliary Power Unit for Emergency Crane Stowage
Section 5. OPERATING INSTRUCTIONS
Figure 5-1. Carrier Cab Controls and Indicators (Sheet 1 of 4)
Figure 5-1. Carrier Cab Controls and Indicators (Sheet 2 of 4)
Figure 5-1. Carrier Cab Controls and Indicators (Sheet 3 of 4)
Figure 5-1. Carrier Cab Controls and Indicators (Sheet 4 of 4)
Legend for Figure 5-1. -776290077
Transmission Shift Lever
Blackout Lighting Control
WATER TEMPerature Gauge
AIR PRESSURE Gauge
Axle DIFFERENTIAL LOCK Switch
PARK BRAKE Indicator
IGNITION Switch
SUPERSTRUCTURE CAB CONTROLS AND INDICATORS.
Figure 5-2. Superstructure Cab Controls and Indicators (Sheet 1 of 4)
Figure 5-2. Superstructure Cab Controls and Indicators (Sheet 2 of 4)
Figure 5-2. Superstructure Cab Controls and Indicators (Sheet 3 of 4)
Figure 5-2. Superstructure Cab Controls and Indicators (Sheet 4 of 4)
Legend for Figure 5-2.
Boom LIFT/MAIN Hoist Control Lever
Seat Position Adjustment
Left Turn Signal Indicator
FUEL Gauge
PARK BRAKE ON Indicator
PANEL Light DIMmer Control
PUSH TO RESET Button (Heater)
Additional Special Checks and Services. -776290098
General Safety Precautions. -776290099
Diesel Fuel Recommendations/Specifications.
Table 5-1. Operator Preventive Maintenance Checks and Services -776290101
Table 5-1. Operator Preventive Maintenance Checks and Services - Continued -776290102
Table 5-1. Operator Preventive Maintenance Checks and Services - Continued -776290103
Table 5-1. Operator Preventive Maintenance Checks and Services - Continued -776290104
Table 5-1. Operator Preventive Maintenance Checks and Services - Continued -776290105
Table 5-1. Operator Preventive Maintenance Checks and Services - Continued -776290106
Table 5-1. Operator Preventive Maintenance Checks and Services - Continued -776290107
Table 5-1. Operator Preventive Maintenance Checks and Services - Continued -776290108
Table 5-1. Operator Preventive Maintenance Checks and Services - Continued -776290109
Table 5-1. Operator Preventive Maintenance Checks and Services - Continued -776290110
Table 5-1. Operator Preventive Maintenance Checks and Services - Continued -776290111
Table 5-1. Operator Preventive Maintenance Checks and Services - Continued -776290112
Table 5-1. Operator Preventive Maintenance Checks and Services - Continued -776290113
Table 5-1. Operator Preventive Maintenance Checks and Services - Continued -776290114
Table 5-1. Operator Preventive Maintenance Checks and Services - Continued -776290116
Table 5-1. Operator Preventive Maintenance Checks and Services - Continued -776290117
Table 5-1. Operator Preventive Maintenance Checks and Services - Continued -776290118
Table 5-1. Operator Preventive Maintenance Checks and Services - Continued -776290119
Table 5-1. Operator Preventive Maintenance Checks and Services - Continued -776290120
Table 5-1. Operator Preventive Maintenance Checks and Services - Continued -776290121
Table 5-1. Operator Preventive Maintenance Checks and Services - Continued -776290122
Table 5-1. Operator Preventive Maintenance Checks and Services - Continued -776290123
Table 5-1. Operator Preventive Maintenance Checks and Services - Continued -776290124
Table 5-1. Operator Preventive Maintenance Checks and Services - Continued -776290125
Table 5-1. Operator Preventive Maintenance Checks and Services - Continued -776290126
Table 5-1. Operator Preventive Maintenance Checks and Services - Continued -776290127
ENGINE STARTUP AND SHUTDOWN.
Cold Weather Starting. -776290129
Cold Weather Starting. (Cont.) -776290130
Cold Weather Starting. (Cont.) -776290131
Shutdown Procedure.
DRIVING THE CRANE - CARRIER CAB.
Preparation for Travel
Steering The Crane - General
Figure 5-3. STEERING MODE CONTROL Handle Location
Rear Axle Steering
Four-Wheel Steering
Manual Mode.
Seat Belt.
Four-Wheel (4WD) Drive Operation.
Brakes.
Parking and Stowing Crane.
DRIVING THE CRANE - SUPERSTRUCTURE CAB.
Steering Mode Selection.
Front Axle Steering.
Transmission Operation.
Traveling - Forward. -776290148
Traveling - Reverse. -776290149
CRANE OPERATION.
Using Load Chart. -776290151
Using Load Chart. (Cont.)
Setting the Outriggers.
Setting the Outriggers. (cont.)
Figure 5-8. Bubble Level Indicator
Retracting the Outriggers.
Elevating the Boom.
Lowering the Boom. -776290158
Retracting the Boom.
Crane Shutdown Procedures.
HEATING AND AIR CONDITIONING OPERATION.
Superstructure Cab Air Conditioner
Operation. -776290163
Removal. -776290164
Operation. -776290165
INSTALLING CONCRETE BUCKET.
OPERATION UNDER UNUSUAL CONDITIONS.
Engine Cooling System.
Engine Cooling System. (Cont.)
Axles.
Engine and Drive System Lubrication
Engine and Drive System Lubrication (cont.)
Crane Superstructure Heater
Check-Out at Prevailing Ambient Temperatures.
Operation in Dusty/Sandy Areas.
Emergency Shutdown
Programming LMI for Lifting on Rubber
Suspension Lockout System Functional Check
Emergency Boom Operating Procedures.
Emergency Crane Stowage Procedure.
Emergency Crane Stowage Procedure. (Cont.)
Blackout Conditions
NUCLEAR, BIOLOGICAL, AND CHEMICAL DECONTAMINATION PROCEDURES.
Section 6. MAINTENANCE INSTRUCTIONS
TRANSMISSION
Table 6-1. Operator Troubleshooting -776290186
ENGINE CRANKS, BUT WILL NOT START - NO SMOKE FROM EXHAUST.
ROUGH IDLE, WARM ENGINE.
LUBRICATING OIL PRESSURE TOO HIGH.
EXHAUST SMOKE EXCESSIVE UNDER LOAD.
ENGINE MISFIRING.
EXCESSIVE VIBRATION.
COOLANT LOSS. -776290193
COOLANT TEMPERATURE BELOW NORMAL.
CRANE WILL NOT MOVE OR MOVES ERRATICALLY (TRANSMISSION FAILURE). -776290195
NO CRANE FUNCTIONS (LIFT, HOIST, SWING, TELESCOPE).
OUTRIGGER SYSTEM WILL NOT ACTIVATE.
BOOM RAISES OR LOWERS SLOWLY.
ERRATIC OPERATION OF TELESCOPE CYLINDER.
HOIST WILL NOT RAISE LOAD.
HOIST WILL NOT LOWER LOAD.
SWING BRAKE SYSTEM WILL NOT OPERATE. -776290202
DIESEL HEATER FAILS TO START - MOTOR RUNS.
INSTALLING CABLE ON THE HOIST.
Figure 6-3. Installing Cable Anchor Wedge -776290205
Figure 6-4. Boom Nose and Hook Block Cable Reeving -776290206
Figure 6-5. 3-Sheave Boom Nose Reeving
Table 6-2 Wire Rope Clip Torque Chart
TRAINING THE CABLE ("BREAK-IN")
PREPARATION FOR TOWING.
INSTALLING THE HEADACHE BALL.
Figure 6-7. Headache Ball Installation
REMOVING THE HEADACHE BALL.
Appendix A: REFERENCES
Appendix B: COMPONENTS OF END ITEM AND BASIC ISSUE ITEMS LISTS
EXPLANATION OF COLUMNS -776290217
Section II. COMPONENTS OF END ITEM - All-Terrain Crane (ATEC) AT422T
Section II. COMPONENTS OF END ITEM - All-Terrain Crane (ATEC) AT422T - Continued -776290219
Section II. COMPONENTS OF END ITEM - All-Terrain Crane (ATEC) AT422T - Continued -776290220
Section III. BASIC ISSUE ITEMS -776290221
Section III. BASIC ISSUE ITEMS - Continued
Appendix C: ADDITIONAL AUTHORIZATION LIST
Section II. ADDITIONAL AUTHORIZATION LIST - All-Terrain Crane (ATEC) AT422T
Section II. ADDITIONAL AUTHORIZATION LIST - All-Terrain Crane (ATEC) AT422T (Continued) -776290226
Section II. ADDITIONAL AUTHORIZATION LIST - All-Terrain Crane (ATEC) AT422T (Continued) -776290227
Appendix D: EXPENDABLE/DURABLE SUPPLIES AND MATERIALS LIST
Section II. EXPENDABLE/DURABLE SUPPLIES AND MATERIALS LIST
Section II. EXPENDABLE/DURABLE SUPPLIES AND MATERIALS LIST - Continued -776290230
Section II. EXPENDABLE/DURABLE SUPPLIES AND MATERIALS LIST - Continued -776290231
Appendix E: LOAD CHART
Figure E-1. Load Chart, All-Terrain Crane (Sheet 2 of 9)
Figure E-1. Load Chart, All-Terrain Crane (Sheet 3 of 9)
Figure E-1. Load Chart, All-Terrain Crane (Sheet 4 of 9)
Figure E-1. Load Chart, All-Terrain Crane (Sheet 5 of 9)
Figure E-1. Load Chart, All-Terrain Crane (Sheet 6 of 9)
Figure E-1. Load Chart, All-Terrain Crane (Sheet 7 of 9)
Figure E-1. Load Chart, All-Terrain Crane (Sheet 8 of 9)
Figure E-1. Load Chart, All-Terrain Crane (Sheet 9 of 9)
Appendix F: LOCATION/DESCRIPTION OF SIGNS/DECALS/DATA PLATES
Figure F-1. Location/Description of Signs/Decals/Data Plates (Sheet 2 of 30)
Figure F-1. Location/Description of Signs/Decals/Data Plates (Sheet 3 of 30)
Figure F-1. Location/Description of Signs/Decals/Data Plates (Sheet 4 of 30)
Figure F-1. Location/Description of Signs/Decals/Data Plates (Sheet 5 of 30)
Legend for Figure F-1.
Figure F-1. Location/Description of Signs/Decals/Data Plates (Sheet 7 of 30)
Figure F-1. Location/Description of Signs/Decals/Data Plates (Sheet 8 of 30)
Figure F-1. Location/Description of Signs/Decals/Data Plates (Sheet 9 of 30)
Figure F-1. Location/Description of Signs/Decals/Data Plates (Sheet 10 of 30)
Figure F-1. Location/Description of Signs/Decals/Data Plates (Sheet 11 of 30)
Figure F-1. Location/Description of Signs/Decals/Data Plates (Sheet 12 of 30)
Figure F-1. Location/Description of Signs/Decals/Data Plates (Sheet 13 of 30)
Figure F-1. Location/Description of Signs/Decals/Data Plates (Sheet 14 of 30)
Figure F-1. Location/Description of Signs/Decals/Data Plates (Sheet 15 of 30)
Figure F-1. Location/Description of Signs/Decals/Data Plates (Sheet 16 of 30)
Figure F-1. Location/Description of Signs/Decals/Data Plates (Sheet 17 of 30)
Figure F-1. Location/Description of Signs/Decals/Data Plates (Sheet 18 of 30)
Figure F-1. Location/Description of Signs/Decals/Data Plates (Sheet 19 of 30)
Figure F-1. Location/Description of Signs/Decals/Data Plates (Sheet 20 of 30)
Figure F-1. Location/Description of Signs/Decals/Data Plates (Sheet 21 of 30)
Figure F-1. Location/Description of Signs/Decals/Data Plates (Sheet 22 of 30)
Figure F-1. Location/Description of Signs/Decals/Data Plates (Sheet 23 of 30)
Figure F-1. Location/Description of Signs/Decals/Data Plates (Sheet 24 of 30)
Figure F-1. Location/Description of Signs/Decals/Data Plates (Sheet 25 of 30)
Figure F-1. Location/Description of Signs/Decals/Data Plates (Sheet 26 of 30)
Figure F-1. Location/Description of Signs/Decals/Data Plates (Sheet 27 of 30)
Figure F-1. Location/Description of Signs/Decals/Data Plates (Sheet 28 of 30)
Figure F-1. Location/Description of Signs/Decals/Data Plates (Sheet 29 of 30)
Figure F-1. Location/Description of Signs/Decals/Data Plates (Sheet 30\ of 30)
Appendix G: LOAD MOMENT INDICATOR DS 350 / 1328 GRAPHIC for ATEC AT422T
GENERAL INFORMATION
WARNINGS
SYSTEM DESCRIPTION
Fig. 1: Components of the LMI system PAT DS 350
Operating Console
Control Identification
LC-Display
Override Key Warning Light
Button Select
Key Switch
CONFIGURATION SETUP
Definition of the Displayed Symbols:
Setting the outrigger configuration
Confirmation of the programming procedure
Quick Setting of the Reeving
Quick Hoist Line Selection
Anti-Two Block (A2B) Switch(es)
OPERATION -776290292
OPERATION (Cont.)
LIMIT Setting
Set Tip Height Limitation
Set Boom Angle Limitation
set / delete lower limit angle:
Set Radius Limitation
set / delete maximum radius:
INFO Crane Configuration
Display Contrast Control
Pre-Operation Inspection and Calibration Verification
Pre-Operation Inspection and Calibration Verification (cont.)
Operation -776290304
SERVICE AND MAINTENANCE
ERROR CODES
ERROR CODES - continued -776290307
ERROR CODES - continued -776290308
ERROR CODES - continued -776290309
ERROR CODES - continued -776290310
ERROR CODES - continued -776290311
ERROR CODES - continued -776290312
Appendix H: INSTALLATION/OPERATION OF PILE DRIVER SYSTEM (BERMINGHAMMER)
SAFETY SUMMARY
SAFETY SUMMARY (cont.) -776290318
SAFETY SUMMARY (cont.) -776290319
SYSTEM DESCRIPTION.
Figure H-1. Crane, Lead Tower, Spotter, and Impact Hammer
Spotter
Figure H-2. Impact Hammer Exterior View
Figure H-3. Impact Hammer Interior View
Impact Hammer
Figure H-4. Impact Hammer Lower Cylinder and Direct Drive Assembly
Impact Hammer (Cont.)
Remote Throttle
Figure H-5. Remote Throttle
Accessory Tools and Components
Accessory Tools and Components (Cont.)
Table H-1. General Specifications Loaded Shipping/Storage Container
THEORY OF OPERATION -776290333
Figure H-6. Impact Hammer Stages of Operation
Impact Hammer - Hammer Trip System Operation
Figure H-7. Hammer Trip Assembly Operation
Impact Hammer - Fuel Injection System Operation
Figure H-8. Fuel Injection System Schematic
Impact Hammer - Lubrication System Operation
Impact Hammer - Direct Drive System Operation
Figure H-10. Direct Drive System Operation
HAND SIGNALS FOR PILE DRIVING OPERATIONS
Figure H-11. Hand Signals for Pile Driving Operations
INSTALLATION OF THE PILE DRIVER SYSTEM
Removal From Storage
Figure H-12. General Pile Driver System Components Arrangement (Pre-setup)
Pile Driver System Component Inventory
Table H-5. Pile Driver System Pre-Assembly Inventory Checklist
Table H-5. Pile Driver System Pre-Assembly Inventory Checklist (Continued)
SHIPPING/STORAGE CONTAINER AND ACCESSORIES AND ADAPTERS
RIGGING AND SAFETY EQUIPMENT
GROUND SERVICING EQUIPMENT - SUPPLIED WITH PILE DRIVER SYSTEM
TOOLS - BUNDLED TOGETHER
Lead Tower Assembly
Lead Tower Installation
Lead Tower Installation (Cont.)
Spotter Installation
Spotter Installation (Cont.) -776290358
Spotter Installation (Cont.) -776290359
Spotter Length and Height Adjustment
Impact Hammer Installation
Impact Hammer Installation (cont.)
Pile Gate Installation
Remote Throttle Installation
INSTALLATION OF ADAPTERS
18-Inch Square (Concrete) and Sheet Pile Adapter Installation
Figure H-15 18-Inch Square (Concrete) and Sheet Pile Adapter Installation
Table H-6. Operator's Preventive Maintenance Checks and Services (PMCS)
Table H-6. Operator's Preventive Maintenance Checks and Services (PMCS) (Continued) -776290369
Table H-6. Operator's Preventive Maintenance Checks and Services (PMCS) (Continued) -776290370
Table H-6. Operator's Preventive Maintenance Checks and Services (PMCS) (Continued) -776290371
Table H-6. Operator's Preventive Maintenance Checks and Services (PMCS) (Continued) -776290372
Figure H-16. Spotter Slide and Impact Hammer Service Points (Sheet 2 of 2)
OPERATION OF THE PILE DRIVER SYSTEM
Startup and Shutdown of the Impact Hammer
Figure H-17. Set-up Pile (Wood Shown, Steel H-Beam, and Concrete Similar)
Startup and Shutdown of the Impact Hammer (cont.)
Emergency Shutdown of the Impact Hammer
Setup Pile Pre-cast Concrete
Setup Pile Pre-cast Concrete (Cont.)
Setup Pile Sheet
Figure H-18. Sheet Pile Modification Diagram
Setup Pile Sheet (cont.) -776290383
Figure H-19. Set-up Sheet Pile
Setup Pile Sheet (cont.) -776290385
Relocating the Crane While Rigged with Pile Driver System
Relocating the Crane While Rigged with Pile Driver System (Cont.)
Figure H-20. Relocating the Crane While Rigged with Pile Driver System
Relocating the Crane While Rigged with Pile Driver System (Cont.)
DISASSEMBLY OF THE PILE DRIVER SYSTEM
Pile Gate Removal
Impact Hammer Removal
Impact Hammer Removal (cont.)
Spotter Removal
Spotter Removal (Cont.) -776290395
Spotter Removal (Cont.) -776290396
Lead Tower Removal
Lead Tower Removal (cont.)
Lead Tower Disassembly
Figure H-21. Shipping/Storage Container Arrangement
Load the Shipping/Storage Container
Spare Tire Installation
Table H-7. Components of End Item - Berminghammer Pile Driver System
Table H-7. Components of End Item - Berminghammer Pile Driver System (Continued) -776290404
Table H-7. Components of End Item - Berminghammer Pile Driver System (Continued) -776290405
Figure H-22. Components of End Item - Berminghammer Pile Driver System (Sheet 1 of 5)
Figure H-22. Components of End Item - Berminghammer Pile Driver System (Sheet 2 of 5)
Figure H-22. Components of End Item - Berminghammer Pile Driver System (Sheet 3 of 5)
Figure H-22. Components of End Item - Berminghammer Pile Driver System (Sheet 4 of 5)
Figure H-22. Components of End Item - Berminghammer Pile Driver System (Sheet 5 of 5)
Appendix I. ATEC WEIGHT DISTRIBUTION
ATEC Rigged for Light Lifting
Removing Selected Components
Appendix J: TRANSPORTABILITY REPORT
WHEEL CHOCKS
All Terrain Crane (ATEC) Grove Model AT422T Tiedown Procedure for Rail Transport TOFC and Chain Equipped Flatcars
Appendix K: WINTERIZING THE ATEC AT422T
ENGINE COOLANT HEATER OPERATION
Adjusting Engine Coolant Heater Run Time Permanently
TURNING THE ENGINE COOLANT HEATER OFF ALL MODES
Appendix L: INSTALLATION/OPERATION OF PILE DRIVER (LINK BELT)
Figure 2. Components of Pile Driver
Figure 5. Extension Brackets Added to Crane.
INSTALLATION OF PILE DRIVER.
Figure 10. Right and Left Crane Adapter Plates
Figure 13. Raise Lead Sections and Align Holes in Adapter Plates with Holes in Top Lead Section
Figure 16. Ensure hammer is Lying On The Ground With The Fuel Tank Up
Figure 19. Hammer, Adapter, and Driving Head Assembly
Figure 21. Begin Installation by Attaching Extension Brackets and then Catwalk Outer Section to Crane Extension Brackets.
OPERATION OF PILEDRIVER
Figure 27. Add Fuel to the Hammer Fuel Tank.
STARTING THE HAMMER ENGINE
RUNNING HAMMER ENGINE.
RELOCATING PILE DRIVER.
Figure 33. Removing Adapter plates from Boom.
CATWALK WELDMENT BRACKET
Details of Catwalk Bracket
CATWALK BRACKET ASSEMBLY for Grove Crane AT422T
Appendix M: LUBRICATION
LUBRICATION POINTS -776290443
LUBRICATION POINTS (cont.) -776290444
LUBRICATION POINTS (cont.) -776290445
LUBRICATION POINTS (cont.) -776290446
LUBRICATION POINTS (cont.) -776290447
LUBRICATION POINTS (cont.) -776290448
LUBRICATION POINTS (cont.) -776290449
WIRE ROPE LUBRICATION -776290450
Lubrication Chart (Sheet 1 of 3) -776290451
Lubrication Chart (Sheet 2 of 3) -776290452
Lubrication Chart (Sheet 3 of 3) -776290453
TM-5-3810-307-10 All-Terrain Crane (ATEC) AT422T Diesel Engine Driven 22 Ton Capacity Truck Mounted With CAB Manual
Repair Parts and Special Tools List (RPSTL)
Section 1. GENERAL
LIST OF SPECIFICATIONS.
TRANSMISSION.
WHEELS AND TIRES.
STEERING PUMP EMERGENCY.
OUTRIGGERS.
CAB HEATING AND AIR CONDITIONING.
Figure 1-1. Basic Nomenclature (Sheet 1 of 2)
Figure 1-1. Basic Nomenclature (Sheet 2 of 2)
Section 2. SAFETY PRECAUTIONS
OPERATOR'S QUALIFICATIONS.
CRANE STABILITY/STRUCTURAL STRENGTH.
CRANE STABILITY/STRUCTURAL STRENGTH. (Cont.)
Load Charts.
Lifting Operations.
Counterweight.
TWO BLOCKING.
LOAD MOMENT INDICATING SYSTEMS.
ELECTROCUTION HAZARD.
Set-up and Operation.
Electrocution Hazard Devices.
Electrical Contact.
Special Operating Conditions and Equipment.
CRUSHING HAZARDS.
PERSONNEL HANDLING.
TRAVEL OPERATION. -776290042
MAINTENANCE.
Service and Repairs.
Tires.
Wire Rope.
BATTERIES. -776290047
WORK PRACTICES.
Working.
Lifting.
Hand Signals.
Traveling.
SHUTDOWN.
SUPPLEMENTAL WARNINGS AND CAUTIONS.
THE BEST DEFENSE AGAINST EXHAUST POISONING IS ADEQUATE VENTILATION
HEAT AND COLD STRESS
COLD INJURIES
FIRE EXTINGUISHER
Section 3. PREPARATION FOR USE
CHECKING UNPACKED EQUIPMENT.
PRELIMINARY SERVICING AND ADJUSTMENT. -776290062
PRELIMINARY SERVICING AND ADJUSTMENT. (cont.)
Section 4. PRINCIPLES OF OPERATION
Superstructure Cab Assembly
Engine -776290066
Turntable Assembly and Swing Mechanism -776290067
Boom Assembly. -776290068
Outrigger System
Auxiliary Power Unit for Emergency Crane Stowage
Section 5. OPERATING INSTRUCTIONS
Figure 5-1. Carrier Cab Controls and Indicators (Sheet 1 of 4)
Figure 5-1. Carrier Cab Controls and Indicators (Sheet 2 of 4)
Figure 5-1. Carrier Cab Controls and Indicators (Sheet 3 of 4)
Figure 5-1. Carrier Cab Controls and Indicators (Sheet 4 of 4)
Legend for Figure 5-1. -776290077
Transmission Shift Lever
Blackout Lighting Control
WATER TEMPerature Gauge
AIR PRESSURE Gauge
Axle DIFFERENTIAL LOCK Switch
PARK BRAKE Indicator
IGNITION Switch
SUPERSTRUCTURE CAB CONTROLS AND INDICATORS.
Figure 5-2. Superstructure Cab Controls and Indicators (Sheet 1 of 4)
Figure 5-2. Superstructure Cab Controls and Indicators (Sheet 2 of 4)
Figure 5-2. Superstructure Cab Controls and Indicators (Sheet 3 of 4)
Figure 5-2. Superstructure Cab Controls and Indicators (Sheet 4 of 4)
Legend for Figure 5-2.
Boom LIFT/MAIN Hoist Control Lever
Seat Position Adjustment
Left Turn Signal Indicator
FUEL Gauge
PARK BRAKE ON Indicator
PANEL Light DIMmer Control
PUSH TO RESET Button (Heater)
Additional Special Checks and Services. -776290098
General Safety Precautions. -776290099
Diesel Fuel Recommendations/Specifications.
Table 5-1. Operator Preventive Maintenance Checks and Services -776290101
Table 5-1. Operator Preventive Maintenance Checks and Services - Continued -776290102
Table 5-1. Operator Preventive Maintenance Checks and Services - Continued -776290103
Table 5-1. Operator Preventive Maintenance Checks and Services - Continued -776290104
Table 5-1. Operator Preventive Maintenance Checks and Services - Continued -776290105
Table 5-1. Operator Preventive Maintenance Checks and Services - Continued -776290106
Table 5-1. Operator Preventive Maintenance Checks and Services - Continued -776290107
Table 5-1. Operator Preventive Maintenance Checks and Services - Continued -776290108
Table 5-1. Operator Preventive Maintenance Checks and Services - Continued -776290109
Table 5-1. Operator Preventive Maintenance Checks and Services - Continued -776290110
Table 5-1. Operator Preventive Maintenance Checks and Services - Continued -776290111
Table 5-1. Operator Preventive Maintenance Checks and Services - Continued -776290112
Table 5-1. Operator Preventive Maintenance Checks and Services - Continued -776290113
Table 5-1. Operator Preventive Maintenance Checks and Services - Continued -776290114
Table 5-1. Operator Preventive Maintenance Checks and Services - Continued -776290116
Table 5-1. Operator Preventive Maintenance Checks and Services - Continued -776290117
Table 5-1. Operator Preventive Maintenance Checks and Services - Continued -776290118
Table 5-1. Operator Preventive Maintenance Checks and Services - Continued -776290119
Table 5-1. Operator Preventive Maintenance Checks and Services - Continued -776290120
Table 5-1. Operator Preventive Maintenance Checks and Services - Continued -776290121
Table 5-1. Operator Preventive Maintenance Checks and Services - Continued -776290122
Table 5-1. Operator Preventive Maintenance Checks and Services - Continued -776290123
Table 5-1. Operator Preventive Maintenance Checks and Services - Continued -776290124
Table 5-1. Operator Preventive Maintenance Checks and Services - Continued -776290125
Table 5-1. Operator Preventive Maintenance Checks and Services - Continued -776290126
Table 5-1. Operator Preventive Maintenance Checks and Services - Continued -776290127
ENGINE STARTUP AND SHUTDOWN.
Cold Weather Starting. -776290129
Cold Weather Starting. (Cont.) -776290130
Cold Weather Starting. (Cont.) -776290131
Shutdown Procedure.
DRIVING THE CRANE - CARRIER CAB.
Preparation for Travel
Steering The Crane - General
Figure 5-3. STEERING MODE CONTROL Handle Location
Rear Axle Steering
Four-Wheel Steering
Manual Mode.
Seat Belt.
Four-Wheel (4WD) Drive Operation.
Brakes.
Parking and Stowing Crane.
DRIVING THE CRANE - SUPERSTRUCTURE CAB.
Steering Mode Selection.
Front Axle Steering.
Transmission Operation.
Traveling - Forward. -776290148
Traveling - Reverse. -776290149
CRANE OPERATION.
Using Load Chart. -776290151
Using Load Chart. (Cont.)
Setting the Outriggers.
Setting the Outriggers. (cont.)
Figure 5-8. Bubble Level Indicator
Retracting the Outriggers.
Elevating the Boom.
Lowering the Boom. -776290158
Retracting the Boom.
Crane Shutdown Procedures.
HEATING AND AIR CONDITIONING OPERATION.
Superstructure Cab Air Conditioner
Operation. -776290163
Removal. -776290164
Operation. -776290165
INSTALLING CONCRETE BUCKET.
OPERATION UNDER UNUSUAL CONDITIONS.
Engine Cooling System.
Engine Cooling System. (Cont.)
Axles.
Engine and Drive System Lubrication
Engine and Drive System Lubrication (cont.)
Crane Superstructure Heater
Check-Out at Prevailing Ambient Temperatures.
Operation in Dusty/Sandy Areas.
Emergency Shutdown
Programming LMI for Lifting on Rubber
Suspension Lockout System Functional Check
Emergency Boom Operating Procedures.
Emergency Crane Stowage Procedure.
Emergency Crane Stowage Procedure. (Cont.)
Blackout Conditions
NUCLEAR, BIOLOGICAL, AND CHEMICAL DECONTAMINATION PROCEDURES.
Section 6. MAINTENANCE INSTRUCTIONS
TRANSMISSION
Table 6-1. Operator Troubleshooting -776290186
ENGINE CRANKS, BUT WILL NOT START - NO SMOKE FROM EXHAUST.
ROUGH IDLE, WARM ENGINE.
LUBRICATING OIL PRESSURE TOO HIGH.
EXHAUST SMOKE EXCESSIVE UNDER LOAD.
ENGINE MISFIRING.
EXCESSIVE VIBRATION.
COOLANT LOSS. -776290193
COOLANT TEMPERATURE BELOW NORMAL.
CRANE WILL NOT MOVE OR MOVES ERRATICALLY (TRANSMISSION FAILURE). -776290195
NO CRANE FUNCTIONS (LIFT, HOIST, SWING, TELESCOPE).
OUTRIGGER SYSTEM WILL NOT ACTIVATE.
BOOM RAISES OR LOWERS SLOWLY.
ERRATIC OPERATION OF TELESCOPE CYLINDER.
HOIST WILL NOT RAISE LOAD.
HOIST WILL NOT LOWER LOAD.
SWING BRAKE SYSTEM WILL NOT OPERATE. -776290202
DIESEL HEATER FAILS TO START - MOTOR RUNS.
INSTALLING CABLE ON THE HOIST.
Figure 6-3. Installing Cable Anchor Wedge -776290205
Figure 6-4. Boom Nose and Hook Block Cable Reeving -776290206
Figure 6-5. 3-Sheave Boom Nose Reeving
Table 6-2 Wire Rope Clip Torque Chart
TRAINING THE CABLE ("BREAK-IN")
PREPARATION FOR TOWING.
INSTALLING THE HEADACHE BALL.
Figure 6-7. Headache Ball Installation
REMOVING THE HEADACHE BALL.
Appendix A: REFERENCES
Appendix B: COMPONENTS OF END ITEM AND BASIC ISSUE ITEMS LISTS
EXPLANATION OF COLUMNS -776290217
Section II. COMPONENTS OF END ITEM - All-Terrain Crane (ATEC) AT422T
Section II. COMPONENTS OF END ITEM - All-Terrain Crane (ATEC) AT422T - Continued -776290219
Section II. COMPONENTS OF END ITEM - All-Terrain Crane (ATEC) AT422T - Continued -776290220
Section III. BASIC ISSUE ITEMS -776290221
Section III. BASIC ISSUE ITEMS - Continued
Appendix C: ADDITIONAL AUTHORIZATION LIST
Section II. ADDITIONAL AUTHORIZATION LIST - All-Terrain Crane (ATEC) AT422T
Section II. ADDITIONAL AUTHORIZATION LIST - All-Terrain Crane (ATEC) AT422T (Continued) -776290226
Section II. ADDITIONAL AUTHORIZATION LIST - All-Terrain Crane (ATEC) AT422T (Continued) -776290227
Appendix D: EXPENDABLE/DURABLE SUPPLIES AND MATERIALS LIST
Section II. EXPENDABLE/DURABLE SUPPLIES AND MATERIALS LIST
Section II. EXPENDABLE/DURABLE SUPPLIES AND MATERIALS LIST - Continued -776290230
Section II. EXPENDABLE/DURABLE SUPPLIES AND MATERIALS LIST - Continued -776290231
Appendix E: LOAD CHART
Figure E-1. Load Chart, All-Terrain Crane (Sheet 2 of 9)
Figure E-1. Load Chart, All-Terrain Crane (Sheet 3 of 9)
Figure E-1. Load Chart, All-Terrain Crane (Sheet 4 of 9)
Figure E-1. Load Chart, All-Terrain Crane (Sheet 5 of 9)
Figure E-1. Load Chart, All-Terrain Crane (Sheet 6 of 9)
Figure E-1. Load Chart, All-Terrain Crane (Sheet 7 of 9)
Figure E-1. Load Chart, All-Terrain Crane (Sheet 8 of 9)
Figure E-1. Load Chart, All-Terrain Crane (Sheet 9 of 9)
Appendix F: LOCATION/DESCRIPTION OF SIGNS/DECALS/DATA PLATES
Figure F-1. Location/Description of Signs/Decals/Data Plates (Sheet 2 of 30)
Figure F-1. Location/Description of Signs/Decals/Data Plates (Sheet 3 of 30)
Figure F-1. Location/Description of Signs/Decals/Data Plates (Sheet 4 of 30)
Figure F-1. Location/Description of Signs/Decals/Data Plates (Sheet 5 of 30)
Legend for Figure F-1.
Figure F-1. Location/Description of Signs/Decals/Data Plates (Sheet 7 of 30)
Figure F-1. Location/Description of Signs/Decals/Data Plates (Sheet 8 of 30)
Figure F-1. Location/Description of Signs/Decals/Data Plates (Sheet 9 of 30)
Figure F-1. Location/Description of Signs/Decals/Data Plates (Sheet 10 of 30)
Figure F-1. Location/Description of Signs/Decals/Data Plates (Sheet 11 of 30)
Figure F-1. Location/Description of Signs/Decals/Data Plates (Sheet 12 of 30)
Figure F-1. Location/Description of Signs/Decals/Data Plates (Sheet 13 of 30)
Figure F-1. Location/Description of Signs/Decals/Data Plates (Sheet 14 of 30)
Figure F-1. Location/Description of Signs/Decals/Data Plates (Sheet 15 of 30)
Figure F-1. Location/Description of Signs/Decals/Data Plates (Sheet 16 of 30)
Figure F-1. Location/Description of Signs/Decals/Data Plates (Sheet 17 of 30)
Figure F-1. Location/Description of Signs/Decals/Data Plates (Sheet 18 of 30)
Figure F-1. Location/Description of Signs/Decals/Data Plates (Sheet 19 of 30)
Figure F-1. Location/Description of Signs/Decals/Data Plates (Sheet 20 of 30)
Figure F-1. Location/Description of Signs/Decals/Data Plates (Sheet 21 of 30)
Figure F-1. Location/Description of Signs/Decals/Data Plates (Sheet 22 of 30)
Figure F-1. Location/Description of Signs/Decals/Data Plates (Sheet 23 of 30)
Figure F-1. Location/Description of Signs/Decals/Data Plates (Sheet 24 of 30)
Figure F-1. Location/Description of Signs/Decals/Data Plates (Sheet 25 of 30)
Figure F-1. Location/Description of Signs/Decals/Data Plates (Sheet 26 of 30)
Figure F-1. Location/Description of Signs/Decals/Data Plates (Sheet 27 of 30)
Figure F-1. Location/Description of Signs/Decals/Data Plates (Sheet 28 of 30)
Figure F-1. Location/Description of Signs/Decals/Data Plates (Sheet 29 of 30)
Figure F-1. Location/Description of Signs/Decals/Data Plates (Sheet 30\ of 30)
Appendix G: LOAD MOMENT INDICATOR DS 350 / 1328 GRAPHIC for ATEC AT422T
GENERAL INFORMATION
WARNINGS
SYSTEM DESCRIPTION
Fig. 1: Components of the LMI system PAT DS 350
Operating Console
Control Identification
LC-Display
Override Key Warning Light
Button Select
Key Switch
CONFIGURATION SETUP
Definition of the Displayed Symbols:
Setting the outrigger configuration
Confirmation of the programming procedure
Quick Setting of the Reeving
Quick Hoist Line Selection
Anti-Two Block (A2B) Switch(es)
OPERATION -776290292
OPERATION (Cont.)
LIMIT Setting
Set Tip Height Limitation
Set Boom Angle Limitation
set / delete lower limit angle:
Set Radius Limitation
set / delete maximum radius:
INFO Crane Configuration
Display Contrast Control
Pre-Operation Inspection and Calibration Verification
Pre-Operation Inspection and Calibration Verification (cont.)
Operation -776290304
SERVICE AND MAINTENANCE
ERROR CODES
ERROR CODES - continued -776290307
ERROR CODES - continued -776290308
ERROR CODES - continued -776290309
ERROR CODES - continued -776290310
ERROR CODES - continued -776290311
ERROR CODES - continued -776290312
Appendix H: INSTALLATION/OPERATION OF PILE DRIVER SYSTEM (BERMINGHAMMER)
SAFETY SUMMARY
SAFETY SUMMARY (cont.) -776290318
SAFETY SUMMARY (cont.) -776290319
SYSTEM DESCRIPTION.
Figure H-1. Crane, Lead Tower, Spotter, and Impact Hammer
Spotter
Figure H-2. Impact Hammer Exterior View
Figure H-3. Impact Hammer Interior View
Impact Hammer
Figure H-4. Impact Hammer Lower Cylinder and Direct Drive Assembly
Impact Hammer (Cont.)
Remote Throttle
Figure H-5. Remote Throttle
Accessory Tools and Components
Accessory Tools and Components (Cont.)
Table H-1. General Specifications Loaded Shipping/Storage Container
THEORY OF OPERATION -776290333
Figure H-6. Impact Hammer Stages of Operation
Impact Hammer - Hammer Trip System Operation
Figure H-7. Hammer Trip Assembly Operation
Impact Hammer - Fuel Injection System Operation
Figure H-8. Fuel Injection System Schematic
Impact Hammer - Lubrication System Operation
Impact Hammer - Direct Drive System Operation
Figure H-10. Direct Drive System Operation
HAND SIGNALS FOR PILE DRIVING OPERATIONS
Figure H-11. Hand Signals for Pile Driving Operations
INSTALLATION OF THE PILE DRIVER SYSTEM
Removal From Storage
Figure H-12. General Pile Driver System Components Arrangement (Pre-setup)
Pile Driver System Component Inventory
Table H-5. Pile Driver System Pre-Assembly Inventory Checklist
Table H-5. Pile Driver System Pre-Assembly Inventory Checklist (Continued)
SHIPPING/STORAGE CONTAINER AND ACCESSORIES AND ADAPTERS
RIGGING AND SAFETY EQUIPMENT
GROUND SERVICING EQUIPMENT - SUPPLIED WITH PILE DRIVER SYSTEM
TOOLS - BUNDLED TOGETHER
Lead Tower Assembly
Lead Tower Installation
Lead Tower Installation (Cont.)
Spotter Installation
Spotter Installation (Cont.) -776290358
Spotter Installation (Cont.) -776290359
Spotter Length and Height Adjustment
Impact Hammer Installation
Impact Hammer Installation (cont.)
Pile Gate Installation
Remote Throttle Installation
INSTALLATION OF ADAPTERS
18-Inch Square (Concrete) and Sheet Pile Adapter Installation
Figure H-15 18-Inch Square (Concrete) and Sheet Pile Adapter Installation
Table H-6. Operator's Preventive Maintenance Checks and Services (PMCS)
Table H-6. Operator's Preventive Maintenance Checks and Services (PMCS) (Continued) -776290369
Table H-6. Operator's Preventive Maintenance Checks and Services (PMCS) (Continued) -776290370
Table H-6. Operator's Preventive Maintenance Checks and Services (PMCS) (Continued) -776290371
Table H-6. Operator's Preventive Maintenance Checks and Services (PMCS) (Continued) -776290372
Figure H-16. Spotter Slide and Impact Hammer Service Points (Sheet 2 of 2)
OPERATION OF THE PILE DRIVER SYSTEM
Startup and Shutdown of the Impact Hammer
Figure H-17. Set-up Pile (Wood Shown, Steel H-Beam, and Concrete Similar)
Startup and Shutdown of the Impact Hammer (cont.)
Emergency Shutdown of the Impact Hammer
Setup Pile Pre-cast Concrete
Setup Pile Pre-cast Concrete (Cont.)
Setup Pile Sheet
Figure H-18. Sheet Pile Modification Diagram
Setup Pile Sheet (cont.) -776290383
Figure H-19. Set-up Sheet Pile
Setup Pile Sheet (cont.) -776290385
Relocating the Crane While Rigged with Pile Driver System
Relocating the Crane While Rigged with Pile Driver System (Cont.)
Figure H-20. Relocating the Crane While Rigged with Pile Driver System
Relocating the Crane While Rigged with Pile Driver System (Cont.)
DISASSEMBLY OF THE PILE DRIVER SYSTEM
Pile Gate Removal
Impact Hammer Removal
Impact Hammer Removal (cont.)
Spotter Removal
Spotter Removal (Cont.) -776290395
Spotter Removal (Cont.) -776290396
Lead Tower Removal
Lead Tower Removal (cont.)
Lead Tower Disassembly
Figure H-21. Shipping/Storage Container Arrangement
Load the Shipping/Storage Container
Spare Tire Installation
Table H-7. Components of End Item - Berminghammer Pile Driver System
Table H-7. Components of End Item - Berminghammer Pile Driver System (Continued) -776290404
Table H-7. Components of End Item - Berminghammer Pile Driver System (Continued) -776290405
Figure H-22. Components of End Item - Berminghammer Pile Driver System (Sheet 1 of 5)
Figure H-22. Components of End Item - Berminghammer Pile Driver System (Sheet 2 of 5)
Figure H-22. Components of End Item - Berminghammer Pile Driver System (Sheet 3 of 5)
Figure H-22. Components of End Item - Berminghammer Pile Driver System (Sheet 4 of 5)
Figure H-22. Components of End Item - Berminghammer Pile Driver System (Sheet 5 of 5)
Appendix I. ATEC WEIGHT DISTRIBUTION
ATEC Rigged for Light Lifting
Removing Selected Components
Appendix J: TRANSPORTABILITY REPORT
WHEEL CHOCKS
All Terrain Crane (ATEC) Grove Model AT422T Tiedown Procedure for Rail Transport TOFC and Chain Equipped Flatcars
Appendix K: WINTERIZING THE ATEC AT422T
ENGINE COOLANT HEATER OPERATION
Adjusting Engine Coolant Heater Run Time Permanently
TURNING THE ENGINE COOLANT HEATER OFF ALL MODES
Appendix L: INSTALLATION/OPERATION OF PILE DRIVER (LINK BELT)
Figure 2. Components of Pile Driver
Figure 5. Extension Brackets Added to Crane.
INSTALLATION OF PILE DRIVER.
Figure 10. Right and Left Crane Adapter Plates
Figure 13. Raise Lead Sections and Align Holes in Adapter Plates with Holes in Top Lead Section
Figure 16. Ensure hammer is Lying On The Ground With The Fuel Tank Up
Figure 19. Hammer, Adapter, and Driving Head Assembly
Figure 21. Begin Installation by Attaching Extension Brackets and then Catwalk Outer Section to Crane Extension Brackets.
OPERATION OF PILEDRIVER
Figure 27. Add Fuel to the Hammer Fuel Tank.
STARTING THE HAMMER ENGINE
RUNNING HAMMER ENGINE.
RELOCATING PILE DRIVER.
Figure 33. Removing Adapter plates from Boom.
CATWALK WELDMENT BRACKET
Details of Catwalk Bracket
CATWALK BRACKET ASSEMBLY for Grove Crane AT422T
Appendix M: LUBRICATION
LUBRICATION POINTS -776290443
LUBRICATION POINTS (cont.) -776290444
LUBRICATION POINTS (cont.) -776290445
LUBRICATION POINTS (cont.) -776290446
LUBRICATION POINTS (cont.) -776290447
LUBRICATION POINTS (cont.) -776290448
LUBRICATION POINTS (cont.) -776290449
WIRE ROPE LUBRICATION -776290450
Lubrication Chart (Sheet 1 of 3) -776290451
Lubrication Chart (Sheet 2 of 3) -776290452
Lubrication Chart (Sheet 3 of 3) -776290453
TM-5-3810-307-10 All-Terrain Crane (ATEC) AT422T Diesel Engine Driven 22 Ton Capacity Truck Mounted With CAB Manual
