TM 5-3810-307-24-2-1
Fuel System Repair Summary
Component To
Be Replaced
Tools
Preparatory Steps
Lift Pump
13, 14 and 17 mm Wrenches
Clean debris.
High Pressure Lines
10 mm Socket, 14, 17, and 19 mm Open
Clean debris.
End Wrenches and a Torque Wrench
Injector Fuel Drain
10 mm and 19 mm Open End Wrenches,
Manifold
10 mm and 13 mm Sockets, and a Torque
Wrench
Injectors
Ratchet, 24 mm Socket (deep well), and a
Disconnect the high pressure lines and
Torque Wrench
fuel drain manifold.
Injector bore cleaning brush.
Injection Pump
10 mm Wrench, Ratchet, 22 mm Socket,
Remove high pressure lines, supply line
75 mm T-Bar Puller (w/2 8 mm capscrews)
and return line. Remove the AFC air
1/2 in. open end wrench flat Screwdriver
line, oil line(s), fuel shutoff solenoid and
13 mm Socket, 13 mm Wrench, Hammer,
control linkage.
flat Chisel and a Torque Wrench.
Fuel Solenoid
Robert Bosch 24 mm Wrench, Lucas CAV
Label and disconnect wiring
(Rotary Pump)
22 mm Wrench
Fuel Filter Head
24 mm, 75-80 mm and 90-95 mm Filter
Clean debris.
Wrench
WARNING
Do not mix gasoline, alcohol, or gasohol with diesel fuel. This mixture content
would be highly flammable and can cause an explosion. Avoid having any
ignition source close to fuel mixture.
