TM 5-3810-206-35
New brush length----------------------------
15/16 in.
(2) For engine model D333TA.
Worn brush length---------------------------
15/32 in.
Spring tension -------------------------------
28 oz
Manufacturer---------------------------------
Delco-Remy
Commutator rotation ------------------------
Clockwise
Model------------------------------------------
1113771 or 1113818
Volts ------------------------------------------
24 VDC
(2) Alternator specifications (for engine model
Rotation---------------------------------------
Clockwise at drive end
No load test
D333TA).
Volts ---------------------------------------
23.0
Maximum ampers ------------------------
82.5 for model 1113771
Manufacturer---------------------------------
Delco-Remy
90 for model
Model------------------------------------------
1117072
1113818
Brush spring tension ------------------------
10 oz
Minimum rpm---------------------------------
7,000
Rotation (viewing drive end) ---------------
Clockwise
Lock test
Circuit -----------------------------------------
A or B (normally B)
Volts ---------------------------------------
3.5
Field current (80 F) Volts ------------------
24 VDC (volts direct
Maximum amp ----------------------------
500
current)
Minimum torque---------------------------
26 ft-lb
Amp (amperes) -------------------------
3.6 to 4.0
Minimum brush
Output (cold):
Spring tension ----------------------------
80 oz
Volts --------------------------------------
24 VDC
Amp---------------------------------------
61
f. Specific Torque Values.
Approximate rpm ----------------------------
2,500
d. Generator
and
Alternator
Regulator
(1) Engine model 687C-18-ES.
Specifications.
Flywheel capscrew --------------------------
100 ft-lb
Main bearing cap ----------------------------
120 ft-lb
(1) Generator regulator
specifications
(for
Head nut--------------------------------------
100 ft-lb
engine model 687C-18-ES).
Connecting rod nuts ------------------------
50 ft-lb
Pump cam advance screw -----------------
30 ft-lb
Manufacturer---------------------------------
Delco-Remy
Injector securing nut ------------------------
15-20 ft-lb
Model------------------------------------------
1118558
Cam lever and support assembly
Volts ------------------------------------------
24
securing nut -------------------------------
15-20 ft-lb
Amperes--------------------------------------
40
Injection pump drive shaft nut--------------
80 ft-lb
Circuit -----------------------------------------
B
Camshaft- nut--------------------------------
100 ft-lb
Type-------------------------------------------
Fungus and corrosion
Exhaust manifold nut------------------------
50 ft-lb
Ground polarity ------------------------------
Negative
Crankshaft- gear bolt------------------------
20-25 ft-lb
Voltage regulator
Flywheel housing capscrew ----------------
45 ft-lb
Air gap -----------------------------------
0.084 in.
Cam pocket cover capscrew ---------------
15-20 ft-lb
Operating range-------------------------
27.5-29.5 v (volts)
Main bearing stud ---------------------------
100-125 ft-lb
Current regulator:
Cylinder head stud --------------------------
50-100 ft-lb
Air gap -----------------------------------
0.115 in.
Idler gear bolt --------------------------------
30-35 ft-lb
Operating range-------------------------
38-42 amp (amperes)
Rocker arm support bolt --------------------
60 ft-lb
Cutout relay:
Injector stud ----------------------------------
15 ft-lb
Air gap -----------------------------------
0.048 in.
End plate capscrew -------------------------
45 ft-lb
Point opening ----------------------------
0.035 in.
Rocker arm support nut --------------------
70 ft-lb
Closing range----------------------------
25-28 v
(2) Engine model DS 3TA.
(2) Alternator regulator
specifications
(for
engine model D333TA).
Accessory drive idler gear------------------
190-210 ft-lb
Alternator pulley retaining nut--------------
60 ft-lb
Manufacturer---------------------------------
Delco-Remy
Camshaft retaining nut----------------------
190-210 ft-lb
Model------------------------------------------
9000591
Connecting rod bolt -------------------------
85 ft-lb
Circuit -----------------------------------------
A or B (normally B)
Crankshaft main bearing nut---------------
155 ft-lb
Polarity ----------------------------------------
Either
Crankshaft pulley retaining bolt------------
210-250 ft-lb
(A circuit for positive
Cylinder head (initial)------------------------
105 ft-lb
ground)
Cylinder head (final)-------------------------
155-165 ft-lb
(B circuit for negative
Flywheel retaining bolt ----------------------
130-170 ft-lb
ground)
Flywheel housing bolt-----------------------
65-86 ft-lb
Voltage setting range -----------------------
27.5 to 28.5 VDC
Injection pump retaining bushing ----------
140-160 ft-lb
(with adjusting
Injection nozzle retaining nut---------------
100-110 ft-lb
screw at zero)
Fuel line nut ----------------------------------
25-85 ft-lb
Oil pump drive gear retaining nut----------
60 ft-lb
Pre-combustion chamber-------------------
140-160 ft-lb
e. Starter Motor Specifications.
Glow plug-------------------------------------
8-12 ft-lb
Rocker arm cover bolt ----------------------
12-18 ft-lb
(1) For engine model 687C-18-ES.
Rocker arm shaft retaining bolt ------------
95-125 ft-lb
Timing gear housing bolt -------------------
27-37 ft-lb
Manufacturer---------------------------------
Delco-Remy
Turbocharger compressor cover and
Model------------------------------------------
1113757
turbine housing band clamp bolts ------
120 in.-lb
Rotation---------------------------------------
Clockwise at drive end
Turbocharger thrust bearing retaining
Volts ------------------------------------------
24 VDC
bolts ----------------------------------------
60 in.-lb
Maximum amperes --------------------------
100 at 8,000 rpm
Turbocharger to manifold bolts
Minimum torque------------------------------
28 ft-lb (foot-pounds)
(using anti-seize compound) ------------
36-44 ft-lb
Mica undercut--------------------------------
1/82-3/64 in.
1-2
