TM 5-3810-294-34
o. Install key (32) in shaft and install fan (31)
packing (11). Secure housing with screws (1).
j.
Install spacer (4), washer (3), and nut (2) on
on shaft. Secure fan with washer (30) and screw (29).
p. Install gasket (28) on intermediate housing.
rotor shaft.
k. Install new packing (41) in bearing bore of
Install capacitor (27), clamp (26), and secure with screws
housing (37). Install seal (35) in rotor side of housing
(24 and 25). Install cover (23) and secure with screws
with smooth face of seal toward rotor. 1. Install housing
(21) and lockwashers (22). Install pin (57).
q. Install gasket (63), plate (62), lockwashers,
(37) on intermediate housing and secure with screws
(36).
(61) and screws (60). Install plug (64).
m. Apply suitable grease around rotor shaft
r.
Refer to TM 5-3810-294-20 and install
and seal and press bearing (40) in housing and over
alternator on engine.
shaft.
n. Install new packing (34) on shaft and install
seal sleeve (33). Press outer seal (35) on shaft with
smooth face of seal facing outward. Place suitable
grease in seal sleeve before installing seal.
Section II. REPAIR OF STARTING MOTOR
3-7.
Description
3-8.
Removal
The starting motor is designed for high torque, short use
Refer to TM 5-3810-294-20 to remove the starting motor.
applications. It engages the engine flywheel ring gear,
and is used to crank the engine until it starts. When the
3-9.
Disassembly
engine starts, the starter motor automatically
disengages.
Refer to figure 3-2 and disassemble the starting motor as
follows:
1. Screw
19.
Brush support kit
36.
Insulated washer
2. Thru-bolt
20.
Ground lead
37.
Insulated bushing
3. Lockwasher
21.
Brush holder pin
38.
Terminal stud
4. Commutator end frame
22.
Nut
39.
Screw
5. Field frame
23.
Lockwasher
40.
Pole shoe
6. Dowel
24.
Screw
41.
Field coil.
7. Bolt
25.
Brush support
42.
Lever
8. Nose housing
26.
Spring
43.
Snap ring
9. Lever housing
27.
Brush attaching screw
44.
Pin
10. Solenoid
28.
Brush
45.
Shift lever
11. Retainer ring
29.
Brush holder
46.
Snap ring
12. Stop collar
30.
Brush holder
47.
Plunger
13. Drive assembly
31.
Nut
48.
Spring retainer
14. Armature
32.
Lockwasher
49.
Washer
15. Washer
33.
Switch connector
50.
Boot
16. Washer
34.
Nut
51.
Spring
17. Brake washer
35.
Washer
52.
Spring retainer
18. Field Coil Insulation
3-3
