CHAPTER 1 INTRODUCTION - TM-5-3810-294-340027
Section I. GENERAL - TM-5-3810-294-340028
FIGURE 1-1. UPPER HYDRAULIC SYSTEM,SCHEMATIC DIAGRAM
Table 1-2. General torque values for engine
Table 1-3. Specific torque values (Continued)
Table 1-4. Repair and Replacement Standards
Table 1-4. Repair and Replacement Standards (Continued) - TM-5-3810-294-340033
Table 1-4. Repair and Replacement Standards (Continued) - TM-5-3810-294-340034
Table 1-4. Repair and Replacement Standards (Continued) - TM-5-3810-294-340035
Table 1-4. Repair and Replacement Standards (Continued) - TM-5-3810-294-340036
Table 1-4. Repair and Replacement Standards (Continued) - TM-5-3810-294-340037
Table 1-4. Repair and Replacement Standards (Continued) - TM-5-3810-294-340038
CHAPTER 2 DIRECT SUPPORT AND GENERAL SUPPORT - TM-5-3810-294-340039
Table 2-1. Troubleshooting
Table 2-1. Troubleshooting - Continued - TM-5-3810-294-340041
Table 2-1. Troubleshooting - Continued - TM-5-3810-294-340042
Table 2-1. Troubleshooting - Continued - TM-5-3810-294-340043
Table 2-1. Troubleshooting - Continued - TM-5-3810-294-340044
Section III. GENERAL MAINTENANCE - TM-5-3810-294-340045
Section III. GENERAL MAINTENANCE-CONT.
Table 2-3. Suggested Minimum (1) And Maximum Preheat Temperatures For "T-1 "Steel
Section IV. REMOVAL AND INSTALLATION OF MAJOR COMPONENTS AND AUXILIARIES
Figure 2-1. Cab sheet metal removal and replacement (Sheet 1 of 6).
Figure 2-1. Cab sheet metal, removal and replacement (Sheet 2 of 6).
Figure 2-1. Cab sheet metal, removal and replacement (Sheet 3 of 6)
Section IV. REMOVAL AND INSTALLATION OF MAJOR COMPONENTS AND AUXILIARIES-CONT. - TM-5-3810-294-340052
Figure 2-1. Cab sheet metal, removal and replacement (Sheet 4 of 6).
Section IV. REMOVAL AND INSTALLATION OF MAJOR COMPONENTS AND AUXILIARIES-CONT. - TM-5-3810-294-340054
Figure 2-1. Cab sheet metal, removal and replacement (Sheet 5 of 6)
Section IV. REMOVAL AND INSTALLATION OF MAJOR COMPONENTS AND AUXILIARIES-CONT. - TM-5-3810-294-340056
Figure 2-1. Cab sheet metal, removal and replacement (Sheet 6 of 6)
Figure 2-2. Gantry assembly, removal and installation.
Figure 2-3. Engine and transmission assembly, removal and replacement.
Figure 2-4. Engine mount capscrews, removal and replacement.
Figure 2-6. Rear drumshaft assembly, removal and installation (sheet 1 of 2).
Figure 2-6. Rear drumshaft assembly, removal and installation (Sheet 2 of 2).
Figure 2-7. Front drumshaft assembly, removal and installation.
Figure 2-8. Reversing shaft assembly, removal and installation (Sheet 1 of 2).
Figure 2-8. Reversing shaft assembly, removal and installation (sheet 2 of 2).
Figure 2-9. Horizontal swing shafts (left and right), removal and installation.
Figure 2-10. Worm shaft assembly, removal and installation.
Figure 2-11. Boom hoist shaft assembly, removal and replacement.
Boom Hoist Shaft
Figure 2-12. Vertical swing shaft, removal and installation.
Figure 2-13. Checking vertical swing shaft bevel gear backlash.
Figure 2-14. Checking gear for tooth contact.
Swing Brake Shaft
Figure 2-15. Swing brake shaft, removal, disassembly, and replacement.
Figure 2-16. Control stand assembly, removal and installation.
CHAPTER 3 REPAIR OF CRANE ENGINE ACCESSORIES - TM-5-3810-294-340076
Section I. REPAIR OF ALTERNATOR
Section II. REPAIR OF STARTING MOTOR
Figure 3-2. Staring motor, exploded view
Reassembly and Installation
Section III. REPAIR OF DISTRIBUTOR
Figure. 3-3. Distributor, exploded view.
Section IV. REPAIR OF CARBURETOR - TM-5-3810-294-340083
Figure 3-4. Carburetor, exploded view.
Inspection and Repair - TM-5-3810-294-340085
Reassembly and Installation - TM-5-3810-294-340086
Section V. REPAIR OF GOVERNOR
Figure 3-5. Governor, exploded view.
Section VI. REPAIR OF WATER PUMP
Section VII. REPAIR OF RADIATOR
CHAPTER 4 REPAIR OF CRANE ENGINE - TM-5-3810-294-340091
Figure 4.1. Cylinder head, rocker arm, and valve, exploded view.
Reassembly and Installation - TM-5-3810-294-340093
Section III. REPAIR OF GEAR COVER
Figure 4-3. Gear cover, exploded view.
Section IV. REPAIR OF FLYWHEEL AND HOUSING
Section V. REPAIR OF OIL PAN AND OIL PUMP - TM-5-3810-294-340097
Figure 4-5. Oil pan and oil pump, exploded view. - TM-5-3810-294-340098
Section VI. REPAIR OF CAMSHAFT, CRANKSHAFT, PISTONS AND RODS
Figure 4-6. Camshaft, crankshaft, piston and rod, exploded view.
Inspection - TM-5-3810-294-340101
Repair and Replacement
Figure 4-7. Crankcase, exploded view.
Repair and Replacement - TM-5-3810-294-340104
CHAPTER 5 REPAIR OF CRANE DRIVE TRAIN
Figure 5.1. Inter-relationship of crane drive train major components.
Removal of Transmission / Clutch
Figure 5-2. Engine clutch assembly exploded view.
Clutch Disassembly
Transmission Disassembly
Figure 5-3. Transmission assembly exploded view.
Figure 5-4. Transmission/clutch assembled view.
Transmission Inspection and Repair
Figure 5-5. Propeller shaft assembly exploded view.
Section III. REPAIR OF CRANE WORM SHAFT - TM-5-3810-294-340115
Figure 5-6. Worm shaft assembly exploded view.
Section IV. REPAIR OF BOOM HOIST SHAFT - TM-5-3810-294-340117
Section V. REPAIR OF REAR DRUMSHAFT - TM-5-3810-294-340118
Figure 5-7. Rear drumshaft assembly, exploded view. (Sheet 1 of 2)
Figure 5-7. Rear drumsaft assembly, exploded view. (Sheet 2 of 2)
Figure 5-8. Front and rear drum clutch assembly exploded view.
Inspection and Repair - TM-5-3810-294-340122
Section VI. REPAIR OF FRONT DRUMSHAFT - TM-5-3810-294-340123
Figure 5-9. Front drumshaft assembly, exploded view. (Sheet 1 of 2).
Figure 5-9. Front drumshaft assembly, exploded view. (Sheet 2 of 2).
Section VII. REPAIR OF REVERSING SHAFT - TM-5-3810-294-340126
Figure 5-10. Reversing shaft assembly exploded view.
Figure 5-11. Reversing shaft clutch assembly exploded view.
Reassembly - TM-5-3810-294-340129
Figure 5-12. Horizontal swing shaft assembly exploded view
Section IX. REPAIR OF SWING BRAKE SHAFT - TM-5-3810-294-340131
CHAPTER 6 REPAIR OF CRANE LOCKS, BRAKES AND PAWLS
Figure 6-1. Hand operated pawls and swing lock assembly exploded view.
Section II. REPAIR OF AUTOMATIC PLANETARY BOOM HOIST PAWLS
SECTION III. REPAIR OF SWING LOCK
Figure 6-3. Swing lock assembly exploded view.
REPAIR OF CRANE CAB COMPONENTS AND CONTROLS
Figure 7-1. Swing brake control stand assembly exploded view.
Section II. REPAIR OF MASTER CYLINDER - TM-5-3810-294-340139
Figure 7-2. Master cylinder assembly exploded view.
Section III. REPAIR OF ENGINE CONTROL PANEL
Figure 7-3. Operator's seat assembly exploded view.
CHAPTER 8 REPAIR OF REVOLVING FRAME AND WIRING HARNESS
Figure 8-1. Hook roller assembly view.
Section II. REPAIR OF BATTERY CABLES, SUPPRESSION LEADS, AND WIRING HARNESS
CHAPTER 9 REPAIR OF CRANE GANTRY AND BOOM COMPONENTS
Figure 9-1. Gantry assembly exploded view .
Section II. REPAIR OF HOOK BLOCK
Figure 9-2. Hook block exploded view .
Section IIl. REPAIR OF SHEAVES AND BOOM ROLLERS
Section V. REPAIR OF SHOVEL AND BACKHOE ATTACHMENT
Figure 9-3. Fairlead assembly exploded view .
CHAPTER 10 INTRODUCTION
CHAPTER 11 DIRECT SUPPORT AND GENERAL SUPPORT] MAINTENANCE INSTRUCTIONS
Figure 11-1. Carrier cab assembly, exploded view . (Sheet 1of 2)
Figure 11-1 . Carrier cab assembly, exploded view (Sheet 2 of 2) .
Figure 11-2. Engine removal and installation
Transmission Assembly
Figure 11-3. Transmission assembly, removal and installation . (Sheet 1 of 2 .
Figure 11-3. Transmission assembly, removal and installation . (Sheet 2 of 2)
Figure 11-4. Transfer case, removal and installation
Figure 11-5. Front axle and spring assembly, removal and installation
Figure 11-6. Rear axles, removal and installation
CHAPTER 12 REPAIR OF CARRIER ENGINE ACCESSORIES
Figure 12-1. Distributor, exploded view .
Figure 12-2. Using governor adjusting tool.
Section IV. REPAIR OF CARBURETOR - TM-5-3810-294-340167
Disassembly - TM-5-3810-294-340168
Figure 12-3. Carburetor, exploded view .
Inspection and Repair - TM-5-3810-294-340170
Section V. REPAIR OF WATER PUMP
Figure 12-4. Water pump, exploded view
Section VI. REPAIR OF AIR COMPRESSORS
Figure 12-5. Air compressor assembly exploded view.
Inspection and Repair - TM-5-3810-294-340175
Section VII. REPAIR OF HYDRAULIC PUMP
Section VIII. REPAIR OF RADIATOR
CHAPTER 13 REPAIR OF CARRIER ENGINE
Figure 13-1. Cylinder head, rocker arm and valve exploded view.
Disassembly - TM-5-3810-294-340180
Figure 13-2. Carrier engine head bolt tightening sequence
Figure 13-3. Gear cover, exploded view
Section IV. REPAIR OF FLYWHEEL
Section V. REPAIR OF OIL PAN AND OIL PUMP - TM-5-3810-294-340184
Section VI. REPAIR OF CRANKSHAFT, CAMSHAFT, AND PISTON RINGS
Cleaning
Section VII. REPAIR OF CRANKCASE
Figure 13-7. Crankcase, exploded view.
Repair and Replacement - TM-5-3810-294-340189
CHAPTER 14 REPAIR OF CLUTCH CONTROL, TRANSMISSION,
Figure 14-1. Clutch control, exploded view.
Section II. REPAIR OF TRANSMISSION ASSEMBLY
Disassembly - TM-5-3810-294-340193
Figure 14-3. Carrier transmission exploded view
Disassembly-CONT. - TM-5-3810-294-340195
Figure 14-4. Manual control assembly, exploded view.
Disassembly-CONT. - TM-5-3810-294-340197
Figure 14-5. Drop gear unit, exploded view
Reassembly - TM-5-3810-294-340199
Reassembly-CONT. - TM-5-3810-294-340200
Reassembly-CONT. - TM-5-3810-294-340201
Reassembly-CONT. - TM-5-3810-294-340202
Section III. REPAIR OF CLUTCH ASSEMBLY
Figure 14-6. Clutch assembly, exploded view.
Figure 14.7. Location of hold down bolts.
Figure 14-8. Release lever height adjustment.
CHAPTER 15 REPAIR OF POWER TRANSFER COMPONENTS
Figure 15-1. Propeller shafts, exploded view.
Section II. REPAIR OF TRANSFER CASE
Figure 15-2. Transfer case, exploded view.
Description - TM-5-3810-294-340211
Description-CONT. - TM-5-3810-294-340212
Installation - TM-5-3810-294-340213
CHAPTER 16 REPAIR OF STEERING GEAR, FRONT AXLE DIFFERENTIAL
Figure 16-1. String assembly, exploded view.
Figure 16-2. Steering assembly
Figure 16-3. Steering gear assembly, exploded view.
Reassembly and Installation - TM-5-3810-294-340218
Reassembly and Installation-CONT. - TM-5-3810-294-340219
Section II. REPAIR OF FRONT AXLE DIFFERENTIAL ASSEMBLY
Figure 16-4. Differential assembly, exploded view.
Inspection and Repair - TM-5-3810-294-340222
Section III. REPAIR OF FRONT AXLE ASSEMBLY
Figure 16-5. Front axle assembly, exploded view. (Sheet 1 of 2).
Figure 16-5. Front axle assembly, exploded view. (Sheet 2 of 2).
Removal - TM-5-3810-294-340226
Removal-CONT.
CHAPTER 17 REPAIR OF REAR DRIVE AND SUSPENSION ASSEMBLIES
Figure 17-1. Rear suspension assembly, exploded view.
Equalizer Beam Assembly
Figure 17-2. Hub and drum assembly.
Description - TM-5-3810-294-340232
Figure 17-3. Rear axle assembly, exploded view.
Description-CONT. - TM-5-3810-294-340234
Figure 17-4. Interaxle differential, exploded view.
Cleaning, Inspection and Repair. - TM-5-3810-294-340236
Figure 17-5. Measuring cross shaft preload torque.
Rear-Rear Axle Assembly
Figure 17-7. Measuring pinion bearing preload torque (rear-rear axle).
CHAPTER 18 REPAIR OF CARRIER BRAKES
Figure 18-1. Front brake chamber, exploded view.
Section II. REPAIR OF REAR BRAKES
Figure 18-2. Rear brake assembly, exploded view.
Rear Service Brakes
Figure 18-3. Rear chamber, exploded view.
Rear Brake Chambers
CHAPTER 19 REPAIR OF WIRING HARNESS AND CARRIER FRAME
APPENDIX A REFERENCES - TM-5-3810-294-340248
CRANE INDEX
CRANE INDEX--Continued - TM-5-3810-294-340250
CRANE INDEX--Continued - TM-5-3810-294-340251
CARRIER INDEX - TM-5-3810-294-340252
CARRIER INDEX - TM-5-3810-294-340253
TM-5-3810-294-34 Crane Truck Mounted 3/4 Cu. Yds. 20 Ton W/Clamshell Dragline and Backhoe Attachments Manual
Section I. GENERAL - TM-5-3810-294-340028
FIGURE 1-1. UPPER HYDRAULIC SYSTEM,SCHEMATIC DIAGRAM
Table 1-2. General torque values for engine
Table 1-3. Specific torque values (Continued)
Table 1-4. Repair and Replacement Standards
Table 1-4. Repair and Replacement Standards (Continued) - TM-5-3810-294-340033
Table 1-4. Repair and Replacement Standards (Continued) - TM-5-3810-294-340034
Table 1-4. Repair and Replacement Standards (Continued) - TM-5-3810-294-340035
Table 1-4. Repair and Replacement Standards (Continued) - TM-5-3810-294-340036
Table 1-4. Repair and Replacement Standards (Continued) - TM-5-3810-294-340037
Table 1-4. Repair and Replacement Standards (Continued) - TM-5-3810-294-340038
CHAPTER 2 DIRECT SUPPORT AND GENERAL SUPPORT - TM-5-3810-294-340039
Table 2-1. Troubleshooting
Table 2-1. Troubleshooting - Continued - TM-5-3810-294-340041
Table 2-1. Troubleshooting - Continued - TM-5-3810-294-340042
Table 2-1. Troubleshooting - Continued - TM-5-3810-294-340043
Table 2-1. Troubleshooting - Continued - TM-5-3810-294-340044
Section III. GENERAL MAINTENANCE - TM-5-3810-294-340045
Section III. GENERAL MAINTENANCE-CONT.
Table 2-3. Suggested Minimum (1) And Maximum Preheat Temperatures For "T-1 "Steel
Section IV. REMOVAL AND INSTALLATION OF MAJOR COMPONENTS AND AUXILIARIES
Figure 2-1. Cab sheet metal removal and replacement (Sheet 1 of 6).
Figure 2-1. Cab sheet metal, removal and replacement (Sheet 2 of 6).
Figure 2-1. Cab sheet metal, removal and replacement (Sheet 3 of 6)
Section IV. REMOVAL AND INSTALLATION OF MAJOR COMPONENTS AND AUXILIARIES-CONT. - TM-5-3810-294-340052
Figure 2-1. Cab sheet metal, removal and replacement (Sheet 4 of 6).
Section IV. REMOVAL AND INSTALLATION OF MAJOR COMPONENTS AND AUXILIARIES-CONT. - TM-5-3810-294-340054
Figure 2-1. Cab sheet metal, removal and replacement (Sheet 5 of 6)
Section IV. REMOVAL AND INSTALLATION OF MAJOR COMPONENTS AND AUXILIARIES-CONT. - TM-5-3810-294-340056
Figure 2-1. Cab sheet metal, removal and replacement (Sheet 6 of 6)
Figure 2-2. Gantry assembly, removal and installation.
Figure 2-3. Engine and transmission assembly, removal and replacement.
Figure 2-4. Engine mount capscrews, removal and replacement.
Figure 2-6. Rear drumshaft assembly, removal and installation (sheet 1 of 2).
Figure 2-6. Rear drumshaft assembly, removal and installation (Sheet 2 of 2).
Figure 2-7. Front drumshaft assembly, removal and installation.
Figure 2-8. Reversing shaft assembly, removal and installation (Sheet 1 of 2).
Figure 2-8. Reversing shaft assembly, removal and installation (sheet 2 of 2).
Figure 2-9. Horizontal swing shafts (left and right), removal and installation.
Figure 2-10. Worm shaft assembly, removal and installation.
Figure 2-11. Boom hoist shaft assembly, removal and replacement.
Boom Hoist Shaft
Figure 2-12. Vertical swing shaft, removal and installation.
Figure 2-13. Checking vertical swing shaft bevel gear backlash.
Figure 2-14. Checking gear for tooth contact.
Swing Brake Shaft
Figure 2-15. Swing brake shaft, removal, disassembly, and replacement.
Figure 2-16. Control stand assembly, removal and installation.
CHAPTER 3 REPAIR OF CRANE ENGINE ACCESSORIES - TM-5-3810-294-340076
Section I. REPAIR OF ALTERNATOR
Section II. REPAIR OF STARTING MOTOR
Figure 3-2. Staring motor, exploded view
Reassembly and Installation
Section III. REPAIR OF DISTRIBUTOR
Figure. 3-3. Distributor, exploded view.
Section IV. REPAIR OF CARBURETOR - TM-5-3810-294-340083
Figure 3-4. Carburetor, exploded view.
Inspection and Repair - TM-5-3810-294-340085
Reassembly and Installation - TM-5-3810-294-340086
Section V. REPAIR OF GOVERNOR
Figure 3-5. Governor, exploded view.
Section VI. REPAIR OF WATER PUMP
Section VII. REPAIR OF RADIATOR
CHAPTER 4 REPAIR OF CRANE ENGINE - TM-5-3810-294-340091
Figure 4.1. Cylinder head, rocker arm, and valve, exploded view.
Reassembly and Installation - TM-5-3810-294-340093
Section III. REPAIR OF GEAR COVER
Figure 4-3. Gear cover, exploded view.
Section IV. REPAIR OF FLYWHEEL AND HOUSING
Section V. REPAIR OF OIL PAN AND OIL PUMP - TM-5-3810-294-340097
Figure 4-5. Oil pan and oil pump, exploded view. - TM-5-3810-294-340098
Section VI. REPAIR OF CAMSHAFT, CRANKSHAFT, PISTONS AND RODS
Figure 4-6. Camshaft, crankshaft, piston and rod, exploded view.
Inspection - TM-5-3810-294-340101
Repair and Replacement
Figure 4-7. Crankcase, exploded view.
Repair and Replacement - TM-5-3810-294-340104
CHAPTER 5 REPAIR OF CRANE DRIVE TRAIN
Figure 5.1. Inter-relationship of crane drive train major components.
Removal of Transmission / Clutch
Figure 5-2. Engine clutch assembly exploded view.
Clutch Disassembly
Transmission Disassembly
Figure 5-3. Transmission assembly exploded view.
Figure 5-4. Transmission/clutch assembled view.
Transmission Inspection and Repair
Figure 5-5. Propeller shaft assembly exploded view.
Section III. REPAIR OF CRANE WORM SHAFT - TM-5-3810-294-340115
Figure 5-6. Worm shaft assembly exploded view.
Section IV. REPAIR OF BOOM HOIST SHAFT - TM-5-3810-294-340117
Section V. REPAIR OF REAR DRUMSHAFT - TM-5-3810-294-340118
Figure 5-7. Rear drumshaft assembly, exploded view. (Sheet 1 of 2)
Figure 5-7. Rear drumsaft assembly, exploded view. (Sheet 2 of 2)
Figure 5-8. Front and rear drum clutch assembly exploded view.
Inspection and Repair - TM-5-3810-294-340122
Section VI. REPAIR OF FRONT DRUMSHAFT - TM-5-3810-294-340123
Figure 5-9. Front drumshaft assembly, exploded view. (Sheet 1 of 2).
Figure 5-9. Front drumshaft assembly, exploded view. (Sheet 2 of 2).
Section VII. REPAIR OF REVERSING SHAFT - TM-5-3810-294-340126
Figure 5-10. Reversing shaft assembly exploded view.
Figure 5-11. Reversing shaft clutch assembly exploded view.
Reassembly - TM-5-3810-294-340129
Figure 5-12. Horizontal swing shaft assembly exploded view
Section IX. REPAIR OF SWING BRAKE SHAFT - TM-5-3810-294-340131
CHAPTER 6 REPAIR OF CRANE LOCKS, BRAKES AND PAWLS
Figure 6-1. Hand operated pawls and swing lock assembly exploded view.
Section II. REPAIR OF AUTOMATIC PLANETARY BOOM HOIST PAWLS
SECTION III. REPAIR OF SWING LOCK
Figure 6-3. Swing lock assembly exploded view.
REPAIR OF CRANE CAB COMPONENTS AND CONTROLS
Figure 7-1. Swing brake control stand assembly exploded view.
Section II. REPAIR OF MASTER CYLINDER - TM-5-3810-294-340139
Figure 7-2. Master cylinder assembly exploded view.
Section III. REPAIR OF ENGINE CONTROL PANEL
Figure 7-3. Operator's seat assembly exploded view.
CHAPTER 8 REPAIR OF REVOLVING FRAME AND WIRING HARNESS
Figure 8-1. Hook roller assembly view.
Section II. REPAIR OF BATTERY CABLES, SUPPRESSION LEADS, AND WIRING HARNESS
CHAPTER 9 REPAIR OF CRANE GANTRY AND BOOM COMPONENTS
Figure 9-1. Gantry assembly exploded view .
Section II. REPAIR OF HOOK BLOCK
Figure 9-2. Hook block exploded view .
Section IIl. REPAIR OF SHEAVES AND BOOM ROLLERS
Section V. REPAIR OF SHOVEL AND BACKHOE ATTACHMENT
Figure 9-3. Fairlead assembly exploded view .
CHAPTER 10 INTRODUCTION
CHAPTER 11 DIRECT SUPPORT AND GENERAL SUPPORT] MAINTENANCE INSTRUCTIONS
Figure 11-1. Carrier cab assembly, exploded view . (Sheet 1of 2)
Figure 11-1 . Carrier cab assembly, exploded view (Sheet 2 of 2) .
Figure 11-2. Engine removal and installation
Transmission Assembly
Figure 11-3. Transmission assembly, removal and installation . (Sheet 1 of 2 .
Figure 11-3. Transmission assembly, removal and installation . (Sheet 2 of 2)
Figure 11-4. Transfer case, removal and installation
Figure 11-5. Front axle and spring assembly, removal and installation
Figure 11-6. Rear axles, removal and installation
CHAPTER 12 REPAIR OF CARRIER ENGINE ACCESSORIES
Figure 12-1. Distributor, exploded view .
Figure 12-2. Using governor adjusting tool.
Section IV. REPAIR OF CARBURETOR - TM-5-3810-294-340167
Disassembly - TM-5-3810-294-340168
Figure 12-3. Carburetor, exploded view .
Inspection and Repair - TM-5-3810-294-340170
Section V. REPAIR OF WATER PUMP
Figure 12-4. Water pump, exploded view
Section VI. REPAIR OF AIR COMPRESSORS
Figure 12-5. Air compressor assembly exploded view.
Inspection and Repair - TM-5-3810-294-340175
Section VII. REPAIR OF HYDRAULIC PUMP
Section VIII. REPAIR OF RADIATOR
CHAPTER 13 REPAIR OF CARRIER ENGINE
Figure 13-1. Cylinder head, rocker arm and valve exploded view.
Disassembly - TM-5-3810-294-340180
Figure 13-2. Carrier engine head bolt tightening sequence
Figure 13-3. Gear cover, exploded view
Section IV. REPAIR OF FLYWHEEL
Section V. REPAIR OF OIL PAN AND OIL PUMP - TM-5-3810-294-340184
Section VI. REPAIR OF CRANKSHAFT, CAMSHAFT, AND PISTON RINGS
Cleaning
Section VII. REPAIR OF CRANKCASE
Figure 13-7. Crankcase, exploded view.
Repair and Replacement - TM-5-3810-294-340189
CHAPTER 14 REPAIR OF CLUTCH CONTROL, TRANSMISSION,
Figure 14-1. Clutch control, exploded view.
Section II. REPAIR OF TRANSMISSION ASSEMBLY
Disassembly - TM-5-3810-294-340193
Figure 14-3. Carrier transmission exploded view
Disassembly-CONT. - TM-5-3810-294-340195
Figure 14-4. Manual control assembly, exploded view.
Disassembly-CONT. - TM-5-3810-294-340197
Figure 14-5. Drop gear unit, exploded view
Reassembly - TM-5-3810-294-340199
Reassembly-CONT. - TM-5-3810-294-340200
Reassembly-CONT. - TM-5-3810-294-340201
Reassembly-CONT. - TM-5-3810-294-340202
Section III. REPAIR OF CLUTCH ASSEMBLY
Figure 14-6. Clutch assembly, exploded view.
Figure 14.7. Location of hold down bolts.
Figure 14-8. Release lever height adjustment.
CHAPTER 15 REPAIR OF POWER TRANSFER COMPONENTS
Figure 15-1. Propeller shafts, exploded view.
Section II. REPAIR OF TRANSFER CASE
Figure 15-2. Transfer case, exploded view.
Description - TM-5-3810-294-340211
Description-CONT. - TM-5-3810-294-340212
Installation - TM-5-3810-294-340213
CHAPTER 16 REPAIR OF STEERING GEAR, FRONT AXLE DIFFERENTIAL
Figure 16-1. String assembly, exploded view.
Figure 16-2. Steering assembly
Figure 16-3. Steering gear assembly, exploded view.
Reassembly and Installation - TM-5-3810-294-340218
Reassembly and Installation-CONT. - TM-5-3810-294-340219
Section II. REPAIR OF FRONT AXLE DIFFERENTIAL ASSEMBLY
Figure 16-4. Differential assembly, exploded view.
Inspection and Repair - TM-5-3810-294-340222
Section III. REPAIR OF FRONT AXLE ASSEMBLY
Figure 16-5. Front axle assembly, exploded view. (Sheet 1 of 2).
Figure 16-5. Front axle assembly, exploded view. (Sheet 2 of 2).
Removal - TM-5-3810-294-340226
Removal-CONT.
CHAPTER 17 REPAIR OF REAR DRIVE AND SUSPENSION ASSEMBLIES
Figure 17-1. Rear suspension assembly, exploded view.
Equalizer Beam Assembly
Figure 17-2. Hub and drum assembly.
Description - TM-5-3810-294-340232
Figure 17-3. Rear axle assembly, exploded view.
Description-CONT. - TM-5-3810-294-340234
Figure 17-4. Interaxle differential, exploded view.
Cleaning, Inspection and Repair. - TM-5-3810-294-340236
Figure 17-5. Measuring cross shaft preload torque.
Rear-Rear Axle Assembly
Figure 17-7. Measuring pinion bearing preload torque (rear-rear axle).
CHAPTER 18 REPAIR OF CARRIER BRAKES
Figure 18-1. Front brake chamber, exploded view.
Section II. REPAIR OF REAR BRAKES
Figure 18-2. Rear brake assembly, exploded view.
Rear Service Brakes
Figure 18-3. Rear chamber, exploded view.
Rear Brake Chambers
CHAPTER 19 REPAIR OF WIRING HARNESS AND CARRIER FRAME
APPENDIX A REFERENCES - TM-5-3810-294-340248
CRANE INDEX
CRANE INDEX--Continued - TM-5-3810-294-340250
CRANE INDEX--Continued - TM-5-3810-294-340251
CARRIER INDEX - TM-5-3810-294-340252
CARRIER INDEX - TM-5-3810-294-340253
TM-5-3810-294-34 Crane Truck Mounted 3/4 Cu. Yds. 20 Ton W/Clamshell Dragline and Backhoe Attachments Manual
