TM 5-3810-294-34
it should be reinstalled first and held in place by retaining
z. Install capscrews (36) and washers (38) in
ring (5).
rear bearing cap (39).
(3) Place shift finger (11), with boot (13), in place in
aa. I)rive mainshaft rear bearing outer cone (37)
the universal lever (14).
on mainshaft (48), and into bearing cap (39).
(4) Hold shift finger and universal lever assembly in
ab. I)rive in new oil seal (35), with the spring
place. Slide rocker shaft (6) through bracket and shift
loaded lip of the seal toward the bearing.
finger.
ac. Place the drop gear (34) on mainshaft (48),
(5) Install clevis pins (2) in pivot bracket (3).
and install washer (33), nut (32), and cotter pin (31).
Secure with cotter pin (1).
ad. Install drop gear box on rear of transmission
(6) While holding inside shift finger in place, slide
housing.
the shaft into place.
ae. Install nuts (63), fig. 14-5) flat washer (not
(7) Install woodruff keys (9) in rocker shaft, slide
shown) and lockwashers (62). Tighten nuts securely.
shift finger over woodruff key and secure the shift finger (11
af. Install gasket (21, fig. 14-3). Shift trans-
and 10) with lockscrews (4) and lockwire.
mission and manual control assembly into neutral then
(8) Place lockwire (12) on boot (13).
install manual control assembly on transmission. The two
(9) Assemble draw rod yoke (16) in place over
short mounting bolts go in the back two corner holes of
yoke swivel bracket (17), and install clevis pins (2).
control housing. Tighten manual control assembly
Secure with cotter pins (1).
mounting hardware securely.
(10) Assemble yoke assembly over universal lever
ag. Install drop gear unit and transmission drain
(14) and secure with retaining ring (18).
plugs.
ai. Install remote control assembly to transmission.
ah. Refer to figure 14-2 and reassemble the
Install and securely tighten the four mounting lockwashers
remote control assembly as follows:
and nuts.
(1) Clamp control top (7) upside down in a vise.
14-11. Installation
(2) If pivot anchor bracket (3) was removed
Refer to paragraph 11-9 and install transmission assembly.
Section III. REPAIR OF CLUTCH ASSEMBLY
14-12. Description
KEY to fig. 14-6.
1. Disc assembly (flywheel side)
The clutch assembly is mounted on the engine flywheel.
2. Drive pin (4) (located in flywheel rim)
The clutch driven disc assemblies are splined to the
3. Intermediate plate
transmission main drive gear.
4. Disc assembly (pressure plate side)
14-13. Removal
5. Pressure plate
a. Refer to paragraph 11-9 and remove
6. Insulating washer (18)
transmission.
7. Spring (18)
b. Remove clutch assembly from engine fly
8. Retaining ring (3)
wheel.
9. Needle bearing (6)
10. Spring (3)
14-14. Disassembly
11. Pin (3)
Refer to figure 14-6 and disassemble clutch as follows:
12. Pin (3)
a. Remove release sleeve and bearing
13. Release lever (3)
assembly (19 through 29) as an assembly from spider
14. Needle bearing (3)
(30) and disassemble as follows:
15. Eyebolt (3)
(1) Remove screws (19) and cover (20).
16. Adjusting nut (3)
(2) Remove retaining ring (21), then press
17. Flywheel ring cover
sleeve and bushing assembly (28) from
18. Locknut (3)
19. Screw (4)
bearing (22 1. Remove bearing housing (25) from
20. Cover
sleeve and bushing assembly.
21. Retaining ring
(3) Remove screws (26) and wear pads (27).
22. Bearing
b. Disassemble remainder of clutch assembly
23. Retaining spring
as necessary to replace any defective part.
24. Lubrication fitting
25. Housing
26. Screw (4)
27. Wear pads (2)
28. Sleeve and bushing assembly
29. Locknut
30. Release lever spider
14-14
