TM 5-3810-294-34
15-5. Reassembly
15-4. Cleaning, Inspection, and Repair
Refer to figure 15-1 and reassemble propeller
a. Clean all parts with an approved cleaning
shaft(s).
solvent and dry thoroughly.
b. Inspect all parts for serviceability. Replace all
15-6. Installation
defective parts.
Install propeller shaft(s) and lubricate in ac-
c. Remove any burrs or rough spots from spider,
cordance with the current LO.
splines, and yokes using a hand stone.
Section II. REPAIR OF TRANSFER CASE
15-7. Description
15-8. Removal
The transfer case is a gear box located between the
Refer to paragraph 11-10 and remove the transfer
transmission and the forward rear axle. It transfers
case.
power from the transmission to the front driving
axle and the rear driving axles. The transfer case
15-9. Disassembly
also provides an extra gear reduction in the carrier
Refer to figure 15-2 and disassemble transfer case
power train.
as follows:
KEY to fig. 15-2.
1. Cotter pin
42.
Bearing cage
83.
Bearing cup
2. Nut
43.
Shim
84.
Bearing cage
3. Input flange
44.
Lockwire
85.
Spacer
4. Yoke deflector
45.
Capscrew (2)
86.
Shaft
5. Capscrew (151
46.
Nut 120)
87.
Bearing cup
6. Lockwasher (33)
47.
Retainer
88.
Seal
7. Seal (3)
48.
Lockwasher (22)
89.
Bearing
8. Bearing cage
49.
Capscrew (2)
90.
Gasket
9. Gasket
50.
Cover
91.
Stud (6)
10. Shaft
51.
Gasket
92.
Housing
11. Seal
52.
Bearing cup
93.
Detent ball
12. Lockwasher (4)
53.
Bearing
94.
Spring
13. Capscrew (41
54.
Gear
95.
Capscrew
14. Breather assembly
55.
Spacer
96.
Washer
15. Shift cover
56.
Intermediate shaft
97.
Plug
16. Gasket(2)
57.
Key
98.
Nut (6)
17. Plate
58.
Gear
99.
Lockwasher (6)
18. Shift fork
59.
Bearing
100.
Gasket
19. Capscrew
60.
Bearing cup
101.
Drive shaft
20. Spring
61.
Housing
102.
Sliding clutch
21. Detent ball
62.
Dowel 14)
103.
Setscrew
22. Detent plunger
63.
Plug
104.
Shift fork
23. Nut
64.
Stud(16)
105.
Driving clutch
24. Bolt
65.
Snap ring
106.
Stud (6)
25. Bearing cup
66.
Speedometer gear
107.
Lockwasher (6)
26. Bearing
67.
Snap ring
108.
Nut (61
27. Input shaft
68.
Gasket
109.
Yoke
28. Gear
69.
Lockwasher (60)
110.
Cotter pin
29. Bearing (2)
70.
Capscrew (6)
111.
Nut
30. Spacer
71.
Bearing cap
112.
Yoke deflector
31. Gear
72.
Bushing
113.
Seal
32. Spacer
73.
Speedometer gear
114.
Bearing cage
33. Bearing
74.
Bushing
115.
Shim
34. Bearing cup
75.
Cotter pin
116.
Bearing cup
35. Shim
76.
Nut
117.
Bearing
36. Bearing cage
77.
Yoke
118.
Gear
37. Nut (6)
78.
Yoke deflector
119.
Shaft
38. Lockwasher (6)
79.
Seal
120.
Bushing
39. Stud 16)
80.
Bearing
121.
Bearing
40. Capscrew (6)
81.
Nut (6)
122.
Bearing cup
41. Lockwasher (6)
82.
Lockwasher(6)
123.
Setscrew
15-3
