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BRAKE BOOSTER VALVE/MASTER CYLINDER MAINTENANCE
Figure 1. Brake Booster Valve/Master Cylinder Removal.

Technical Manual For Crane, Wheel Mounted, Hydraulic, Light, 7 1/2 Ton Page Navigation
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TM 5-3810-305-23
0104
REMOVAL
WARNING
Never disconnect hydraulic lines or fittings before venting pressure. Turn dipstick cap 1/4 turn
to safety notch to relieve pressure. Failure to follow this warning may cause death or injury
to personnel.
1.
Turn dipstick cap 1/4 turn to safety notch to relieve pressure.
2.
Position oil drain pan under master cylinder and brake booster valve (Figure 1, Item 2).
3.
Remove brake relief valve (WP 0146).
WARNING
When servicing equipment, performing maintenance, or disposing of materials such as
engine coolant, hydraulic fluid, lubricants, battery acids or batteries, or Chemical Agent
Resistant Coating (CARC) paint, consult your unit/local hazardous waste disposal center
or safety office for local regulatory guidance.
Wear protective eye covering.
Dispose of contaminated drained fluids in accordance with the Standard Operating
Procedures (SOP) of your unit.
Failure to follow these warnings may result in injury or death to personnel.
NOTE
Tag all hose and tube assemblies before disconnecting to aid in installation. Cap and plug
all ports. Remove caps, plugs, and tags following maintenance.
4.
Disconnect two brake lines (Figure 1, Item 5) and hoses (Figure 1, Items 1 and 2) from brake master cylinder
(Figure 1, Item 3). Drain fluid from system into container and discard.
WARNING
Remove jewelry and disconnect battery negative ground cable before performing
maintenance on this equipment. Failure to follow this warning may result in injury or death
to personnel.
0104-2
03/15/2011Rel(1.8)root(maintwp)wpno(M00115)


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