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Figure 1. Lower Boom, Swing, and Winch Hydraulic Lines Removal.
Figure 2. Lower Boom, Swing, and Winch Hydraulic Lines Installation.

Technical Manual For Crane, Wheel Mounted, Hydraulic, Light, 7 1/2 Ton Page Navigation
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TM 5-3810-305-23
0141
INSTALLATION
1.
Position hoses (Figure 2, Items 8, 9, 10 and 11) on vehicle. Route hoses from rotary manifold to main
control valve.
2.
Connect hoses (Figure 2, Items 8, 9, 10 and 11) to main control valve.
3.
Connect hoses (Figure 2, Items 8, 9, 10 and 11) on rotary manifold.
4.
Position hoses (Figure 2, Items 19 and 20) on vehicle. Route hose from rotary manifold to winch valve.
5.
Connect hoses (Figure 2, Items 19 and 20) to winch valve.
6.
Connect hoses (Figure 2, Items 19 and 20) on rotary manifold.
7.
Install top half of cushion top half (Figure 2, Item 17), plate (Figure 2, Item 13), capscrew (Figure 2, Item 12),
washer (Figure 2, Item 2), and new locknut (Figure 2, Item 1) in bottom cushion (Figure 2, Item 18).
8.
Position hoses (Figure 2, Items 8, 9, 10, 11, 19 and 20) in cushion top half (Figure 2, Item 17).
9.
Install bottom half of cushion (Figure 2, Item 17) and plate (Figure 2, Item 14) in cushion top half.
10.
Install two capscrews (Figure 2, Item 3), washers (Figure 2, Item 4), and new locknuts (Figure 2, Item 5).
11.
Install five capscrews (Figure 2, Item 3), washers (Figure 2, Item 15), and new locknuts (Figure 2, Item 16) in
cushion (Figure 2, Item 17).
12.
Connect hoses (Figure 2, Items 6 and 7) on main control valve.
13.
Connect hoses (Figure 2, Items 6 and 7) on swing motor.
14.
Close dipstick cap.
0141-4
03/15/2011Rel(1.8)root(maintwp)wpno(M00158)


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