TM 5-3810-306-20
FUEL LINE REPLACEMENT
TOOLS:
General mechanic’s tool kit: automotive (5180-00-177-7033)
SUPPLIES:
Banjo seals (Item 66, Appendix C) (6 Required)
EQUIPMENT CONDITION:
Disconnect ground cable at shunt. (Refer to page 8-109.)
Engine access doors open.
REMOVAL:
1.
DISCONNECT AND REMOVE HIGH PRESSURE
FUEL LINES.
a. Remove six screws (1) and banjo seals (2) to
disassemble fuel manifold (3). Discard banjo
seals (2).
b. Disconnect six fuel lines (4) from injectors (5).
c. Disconnect six fuel lines (4) at fuel pump (6).
2.
DISASSEMBLE VIBRATION ISOLATORS (7) AND
REMOVE FUEL LINES.
3.
INSPECT PARTS FOR DAMAGE. REPLACE AS
REQUIRED.
INSTALLATION:
1.
INSTALL FUEL LINES.
a. Connect fuel lines (4) to fuel pump (6) and to
injectors (5).
b. Mount fuel manifold (3) on injectors (5), attach
with new banjo seals (2) and screws (1).
2.
ASSEMBLE VIBRATION ISOLATORS (7) AND
SECURE FUEL LINES.
3.
CONNECT GROUND CABLE AT SHUNT. (REFER
TO PAGE 8-109.) 4. START ENGINE. (REFER
TO TM 5-3810306-10.) CHECK FOR LEAKS.
END OF TASK
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