ENGINE HOOD REPLACEMENT

TM-5-3810-306-20 Container Crane 40-Ton Rough Terrain Model RTB75CC Manual
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TM 5-3810-306-20 ENGINE HOOD REPLACEMENT TOOLS: General mechanic’s tool kit: automotive (5180-00-177-7033) Lifting device (2 ton (1812 kg) capacity) SUPPLIES: Lockwashers (Item 15, Appendix C) (46 Required) EQUIPMENT CONDITIONS: Disconnect ground cable at shunt. (Refer to page 8-109.) Air cleaner piping removed. (Refer to page 5-2.) Quick start assembly removed. (Refer to page 5-17.) Coolant recovery tank removed. (Refer to page 7-2.) Muffler and pipes attached to hood removed. (Refer to page 6-2.) Battery cover door open. Access panels behind battery compartment and tool box removed. (Refer to page 8-98.) REMOVAL: 1. REMOVE ENGINE HOOD. a. Remove six locknuts (1), flatwashers (3) and nylon washers (2) securing engine hood to frame side rails (4). b. Remove ten capscrews (14), lockwashers (15) and flatwashers (16) securing side plates (9 and 17) under fenders. c. Through access hole in battery compartment, remove three capscrews (14), lockwashers (15) and flatwashers (16) securing side plate (9). d. Through access hole near tool box, remove three capscrews (14), lockwashers (15) and flatwashers (16) securing side plate (17). e. Lift off engine hood with a suitable lifting device. f. Remove twelve capscrews (10), lockwashers (11) and flatwashers (12) securing rear grill (13) to side plates (9 and 17). Remove rear grill (13). g. Remove eighteen capscrews (5), lockwashers (6) and flatwashers (7) securing top plate (8) to side plates (9 and 17). Remove top plate (8). h. Remove hood side access doors if necessary. (Refer to page 5-11.) i. Discard all lockwashers. INSTALLATION: 1. INSTALL ENGINE HOOD. a. Install top plate (8) to side plates (9 and 17) and secure with eighteen capscrews (5), new lockwashers (6) and flatwashers (7). b. Position rear grill (13) on top and side plates and secure using twelve capscrews (10), new lockwashers (11) and flatwashers (12). c. Lift assembled hood with a suitable lifting device into position on side frame rails (4). Align studs on frame with mounting holes in hood. 15-14

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