TM 5-3810-306-20Section III. FENDER AND REAR DECKING MAINTENANCEFENDERS AND REAR DECKING REPLACEMENTTOOLS: General mechanic’s tool kit: automotive (5180-00-177-7033)Lifting device (2 ton (1812 Kg) capacity)SUPPLIES:Lockwashers (Item 2, Appendix C) (8 Required)Lockwashers (Item 15, Appendix C) (32 Required)EQUIPMENT CONDITIONS: For rear fender removal only:Clamps loosened on rubber connector at air inlet tube of aircleaner. (Refer to page 5-2.)Air cleaner removed. (Refer to page 5-2.)Battery/tool box cover removed. (Refer to page 8-98.)REMOVAL:WARNINGWhen removing fender, be aware ofpinch points. Use care to avoidinjury.NOTENote locations of all spacers (18)during removal.1.REMOVE FRONT FENDER(S) (1) AND (2).a. Support weight of applicable fender(s) with liftingdevice and remove eight hex nuts (3),lockwashers (4), flatwashers (5) securingfender(s) to frame side rails. Discardlockwashers (4).b. . Remove screws and washers securing fenderto hydraulic tank cover. (Right front fender only).c. . Remove fender.2.REMOVE REAR FENDER(S) (6 AND 7).a. Remove four hex nuts (8), lockwashers (9) andflatwashers (10) from tread (11). Discardlockwashers (9).b. Support weight of fender with lifting device andremove capscrews (12), flatwashers (13) andlockwashers (14) securing fender to frame, siderail and hood. Discard lockwashers (14).c. Remove four hex nuts (15), lockwashers (16)and flatwashers (17) securing fender to studs onframe side rail. Discard lockwashers (16).Retain spacer plates (18). Mark spacer platesfor reassembly.d. Remove capscrews and washers securingfender to hydraulic tank cover. (Right rearfender only).WARNINGEnsure weight of fender is supportedand all personnel are clear.e. Pull sharply on fender near hydraulic tank coveruntil fender is free. (Right rear fender only).3.REMOVE REAR DECKING (20).a. Remove six nuts (21), lockwashers (22) andflatwashers (23) securing deck to frame. Discardlockwashers (22).15-16
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