TM 5-3810-295-34
(figure 15-1). Be careful not to damage clutch support
NOTE
piston rings.
The outer disc has teeth missing on the outer
(5) Install bearing washer (12) and snap ring (17).
diameter to allow passage for the clutch
Install clutch piston inner ring (15) inside drum. Lubri-
release springs. Insert two or more release
cate ring with transmission fluid. Install outer ring
springs (6) in drum and against the teeth of
(10) in piston (9).
the clutch piston. Install next inner disc.
(6) Slide clutch piston (9) into position in the
Alternate clutch discs, outer against inner,
drum. Install baffle ring (4) on hub (3), and install the
and always align the teeth on each outer disc
hub in the clutch drum.
with the teeth on the preceding outer disc. If
(7) Install disc hub retainer ring (fig. 15-1, item
assembly is correct, each release spring is
56).
against a tooth on the clutch piston and the
(8) Install one inner disc spline teeth on inner
end is an inner disc.
diameter, on disc hub and against clutch piston (9),
(10) Insert all release springs (6) and guide pins
(9) Install one outer clutch disc (8), spline teeth on
(5). Install clutch disc end plate (2). Compress the end
outer diameter, in clutch drum.
plate and install end plate snap ring (1).
NOTE
z. Refer to figure 15-1. Install filler plug (119), seal
The outer disc has teeth missing on the outer
washer (118), and oil cap (117). Install elbow (115) and
diameter to allow passage for the clutch
air breather (116). Assemble drive spring (20), drive
release springs. Insert two or more release
bearing (23), snap rings (21) and (22) on drive shaft
springs (6) in drum and against the teeth of
(24). Install the assembly in flexible shaft housing (18).
the clutch piston. Install next inner disc.
Install a new gasket (19) on cover (14) and position the
Alternate clutch discs, outer against inner,
flexible shaft assembly on the cover. Secure the
and always align the teeth on each outer disc
assembly with screws (16) and lock washers (17).
with the teeth on the preceding outer disc. If
aa.
Install a new gasket (15) on case (126) and
assembly is correct, each release spring is
position cover (14) on the transmission case. Install
against a tooth on the clutch piston and the
screw and washer sets (13) tighten screws to 20--25 ft-lb
(27.1--33.9 N m). Install new gasket (12) on
end is an inner disc.
(10) Insert all release springs (6) and guide pins
transmission case (126) and position cover (11) on the
(5). Install clutch disc end plate (2). Compress clutch
case. Install screw and washer sets (10) and tighten the
screws to 20--25 ft-lb (27.133.9 N m).
disc end plate and install end plate snap ring (1).
y. Install input, reverse, third and fourth clutches as
ab.
Install new gasket (9) on sump screen (8) and
follows:
position the sump screen in the transmission case.
(1) Refer to figure 15-2.
Secure the screen with bolts (6) and lock washers (7).
Tighten bolts to 20--5 ft-lb (2'1.1--.9 N m). In-
(2) insert lock ball (19) into outer race (18). Press
outer race and ball assembly into clutch drum (20).
stall washers in the sump pan. Install sump pan screw
Outer race must be pressed flush or one-sixty-fourth of
and washer sets (2). Tighten screws to 20--25 ft-lb
(27.133.9 N m). Install drain plug (1).
an inch below shoulder in the clutch drum.
(3) Press support ball bearing (17) into clutch
ac.Refer to figure 15-5 and reassemble the control
drum and secure with snap ring (15). From the rear end
cover as follows:
of the clutch drum, press support bearing (16) into the
(1) Lubricate all parts with light coat of transmis-
clutch drum and secure with snap ring (14).
sion fluid. Install seat (59), ball (58), spacer (57), spring
(4) Install clutch drum assembly on clutch support
(56), stop (54) and packing (55) in cover (62). Depress
(figure 15-1). Be careful not to damage clutch support
spring stop (54) and install spring stop roll pin (46). In-
piston rings.
stall spool (53), packing (52) and stop (51).
(5) Install bearing washer (12) and snap ring (11).
(2) Install spool spring (50) inner spring (49) stop
Install clutch piston inner ring (13) inside drum. I,ubri-
(47) and packing (48). Retain with roll pin (46).
cate ring with transmission fluid. Install outer ring
(3) Install spring (32), packing (31), spring cap
(10) in piston (9).
(30) and cap washer (29). Install valve (28) on the op-
(6) Slide clutch piston (9) into position in the
posite side of the cover. Install piston (27) packing (26),
drum. Install baffle ring (4) on hub (3), and install the
piston guide (25) and spacer (24). Install snap ring (22)
hub in Lhe clutch drum.
and adapter (23).
(7) Install disc hub retainer ring (fig. 15-1, items
(4) Install valves (12) and (13) into valve housing
30 and 31).
(7). Install valve (6) into housing (7) and install valve
(8) Install one inner disc (7) on disc hub and
pin stops (10). Secure with special washer (9) and plug
against clutch piston (9).
(8). Install packings (11) and (5) on the valve housing
(9) Install one outer clutch disc (8) in clutch drum.
and install the assembly into the control cover. Secure
15-13
