TURBOCHARGER AFTERCOOLER AND PIPING REPLACEMENT

THERMOSTAT REPLACEMENT - cont - TM-5-3810-306-20_179

TURBOCHARGER AFTERCOOLER AND PIPING REPLACEMENT - cont

TM-5-3810-306-20 Container Crane 40-Ton Rough Terrain Model RTB75CC Manual
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TM 5-3810-306-20 TURBOCHARGER AFTERCOOLER AND PIPING REPLACEMENT TOOLS: General mechanic’s tool kit: automotive (5180-00-177-7033) Drain pan SUPPLIES: Clean rags (Item 1, Appendix C) Anti-freeze (Item 10, Appendix C) Gasket (Item 11, Appendix C) Preformed packings (Item 26, Appendix C) (2 Required) EQUIPMENT CONDITIONS: Engine access doors open. Engine is cool to touch. Anti-freeze drained from radiator. Disconnect ground cable at shunt. (Refer to page 8-109.) REMOVAL: 1. REMOVE TURBOCHARGER AFTERCOOLER. WARNING Use extreme care when removing radiator cap or draining engine coolant system when coolant is hot. a. Loosen two clamps (4) from aftercooler coolant supply (5) and return lines (6). b. Loosen clamps (2) from hoses (1) and (12). Disconnect hose (12) and cover opening with clean rag. c. Remove eighteen capscrews (8) to free aftercooler (3) and gasket (7) from engine. Discard gasket (7). d. Remove poppet drain cock (15) from aftercooler housing (3). 2. REMOVE TURBOCHARGER AFTERCOOLER PIPING. a. Loosen clamps (4) and separate lines (5 and 6) and hoses (9). 7-19

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