TM 5-3810-307-24-1-2
Compressor Spring Force Specifications .............................V-2
About the Manual...................................................................... i-2
Definition of Terms ................................................................... i-8
Air Compressor (012-021) .................................................. 12-19
Fraction, Decimal, Millimeter Conversions..........................V-11
Inspect for Reuse (012-021-007) ...................................... 12-19
General Cleaning Instructions ................................................. i-7
Install (012-021-026) ......................................................... 12-19
Glass or Plastic Bead Cleaning ............................................... i 7
Remove (012-021-002) ..................................................... 12-19
Solvent and Acid Cleaning....................................................... i-7
Air Compressor Carbon Buildup (012-003) ........................ 12-7
Steam Cleaning ....................................................................... i-7
Initial check (012-003-001) .................................................. 12-7
General Information ................................................................ F 2
Air Compressor Cylinder Head (Holset QE Models)
General Repair instructions ................................................... i-6
(012-104) .............................................................................. 12-20
General Safety Instructions .................................................... i-5
Assembly (012-104-025) ................................................... 12-25
Important Safety Notice .......................................................... i-5
Clean (012-105-006) ......................................................... 12-23
How to Use the Manual ............................................................ i-2
Disassemble (012-104-003) .............................................. 12-20
Illustrations ............................................................................... i-4
Inspect for Reuse (012-104-007) ...................................... 12-23
Newton-Meter to Foot-Pound Conversion Chart.................V 12
Air Compressor General Information ................................. 12-5
Performance Curves and Specifications ............................ G-13
Cutaway view - QE230, QE296, and QE338 ...................... 12-5
QE296 .................................................................................. G-13
Exploded View - QE230, QE296, and QE338 ..................... 12-6
Pipe Plug Torque Values .......................................................V-13
Air Compressor (Holset QE230, SS296, 5S296E, QE296,
Procedures and Techniques .................................................. T-2
SS338E and QE338 Models) (012-105)............................... 12-30
Publication Titles..................................................................... L-2
Assemble (012-105-025) .................................................... 12-44
QE296 Specifications...............................................................V-3
Clean (012-105-006) .......................................................... 12-35
Assembly Torque Specifications.............................................V-7
Disassemble (012-105-003) ............................................... 12-30
Compressor Worn Replacement Limits ................................. V-3
Inspect for Reuse (012-105-007) ....................................... 12-36
Crankshaft Dimensions.......................................................... V-6
Air Compressor Pin Bore Wear (SS, E-Type, and ST)
Support Dimensions............................................................... V-5
Models) (012-010)................................................................ 12-10
Recommended Installation Guidelines ................................ G-2
Initial Check (012-010-001) ............................................... 12-10
Air Intake System................................................................... G-7
Air Compressor Unloader Valve (012-013) ....................... 12-12
Naturally Aspirated Inlet Air ................................................ G-8
Clean (012-013-006) ......................................................... 12-13
Turbocharged Inlet Air ........................................................ G-8
Initial Check (012-013-001) ............................................... 12-12
Air System Accessories ......................................................... G-8
Inspect for Reuse (012-013-007) ...................................... 12-14
Air Dryers............................................................................ G-9
Install (012-013-026) ......................................................... 12-14
Air Governor ....................................................................... G-9
Remove (012-013-002) ..................................................... 12-13
Air Tanks............................................................................. G-9
Air Governor (Air compressor Pumps Continuously)
Alcohol Additive Devices .................................................... G-9
(012-018) .............................................................................. 12-16
Cooling System...................................................................... G-4
Initial Check (012-018-001) ................................................ 12-16
Water Flow Rate ................................................................. G-5
Air Governor (Air Compressor Will Not Pump) (012-017) 12-16
Water Lines......................................................................... G-5
Initial Check (012-017-001) ................................................ 12-16
Water Temperature............................................................. G-5
Air Leaks, Compressed Air System (012-019) .................. 12-18
Discharge Air System .......................................................... G-10
Initial Check (012-019-001) ................................................ 12-18
Air Flow Restrictions ......................................................... G-10
Capscrew Markings and Torque Values................................ V-8
Discharge Air Cooling ....................................................... G-10
Component Identification ....................................................... E-2
Discharge Line Size.......................................................... G-10
Identification ........................................................................... E-2
Drive Options ......................................................................... G-8
Component Manufacturers' Addresses.................................C-2
Duty Cycle.............................................................................. G-5
Air Compressors.....................................................................C-2
Holset Application Recommendations ................................... G-7
Air Cylinders ........................................................................... C-2
Lubrication System ................................................................ G-2
Air Heaters..............................................................................C-2
Oil Change Interval ............................................................. G-3
Air Starting Motors..................................................................C-2
Oil Drain.............................................................................. G-3
Alternators .............................................................................. C-2
Oil Pressure ........................................................................ G-2
Auxiliary Brakes......................................................................C-2
Oil Supply ........................................................................... G-3
Belts........................................................................................C-2
Oil Temperature.................................................................. G-2
Catalytic Convertors ............................................................... C-2
Porting Option Flexibility ...................................................... G-11
Clutches..................................................................................C-2
Recommended Installation Guidelines - E-Type Systems G-12
Coolant Heaters......................................................................C-2
Holset Air Compressors Installation Diagram With
Drive Plates ............................................................................ C-2
Turbocharger Air Dryer and E-Type System........................ G-12
Electric starting Motors ........................................................... C-3
Service Literature Ordering Location.................................... L-3
Engine Protection Controls.....................................................C-3
Service Tools .......................................................................... 12-2
Fan Clutches .......................................................................... C-3
Compressed Air System ....................................................... 12-2
Fans........................................................................................C-3
Symbols ................................................................................... i-3
Filters......................................................................................C-3
Tap-Drill Chart - U.S. Customary & Metric ...........................V-14
Flexplates ............................................................................... C-3
Troubleshooting Symptoms Charts ...................................... T-2
Fuel Warmers ......................................................................... C-3
Air Compressor Air Pressure Rises Slowly............................ T-3
Gauges ................................................................................... C-3
Air Compressor Cycles Frequently ........................................ T-8
Governors...............................................................................C-3
Air Compressor Noise Excessive........................................... T-4
Heat Sleeves .......................................................................... C-4
Air Compressor Pumping Excess Lubricating Oil into
Hydraulic and Power Steering Pumps....................................C-4
Air System.............................................................................. T-5
Oil Heaters..............................................................................C-4
Air Compressor Will Not Maintain Adequate Air Pressure..... T-9
Torque Converters..................................................................C-4
Air Compressor Will Not Pump Air........................................T-10
Compressed Air System Specifications.............................. 12-4
Air Compressor Will Not Stop Pumping ................................. T-7
13.2 CFM Single Cylinder Air Compressor
Weight and Measures - Conversion Factors .......................V-15
(SS 296/SS 296E/QE 296) ................................................... 12-4
Change-1 X-1/(X-2 Blank)
