TM 5-3810-306-20VALVE COVER REPLACEMENTTOOLS: General mechanic’s tool kit: automotive (5180-00-177-7033)SUPPLIES:Preformed packing (Item 20, Appendix C)Gasket (Item 21, Appendix C)Cap seal (Item 22, Appendix C)EQUIPMENT CONDITIONS: Disconnect ground cable at shunt. (Refer to page 8-109.)Engine access door open.Engine cool to touch.REMOVAL:1.REMOVE VALVE COVER (1).a.Remove crossover hose (9) fromturbocharger aftercooler. (Refer to page7-19.)b.Remove vent tube (2) by loosening clamp(3).c.Remove capscrews (4) and preformedpacking (5). Discard preformedpackings (5).d.Remove valve cover (1) and gasket (6).Discard gasket (6).e.Remove cap (7) and cap seal (8). Discardcap seal (8).INSTALLATION:1.INSTALL VALVE COVER (1).a.Ensure sealing surfaces areb.Position new gasket (6) in groove of valvecover (1). Set valve cover in place.c.Secure valve cover with capscrews (4) andnew preformed packings (5). Torquecapscrews to 18 ft-lbs (24 Nm).d.Install vent tube (2) and secure with clamp(3).e.Install crossover hose (9) to aftercooler andsecure with clamps. (Refer to page 7-20.) clean of debris.f.Install new cap seal (8) onto cap (7). Installcap (7).2.CONNECT GROUND CABLE AT SHUNT.(REFER TO PAGE 8-109.)3.START ENGINE AND OBSERVE FORLEAKS. (REFER TO TM 5-3810-306-10.)END OF TASK4-4
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