Section I. AIR CLEANER MAINTENANCE

TM-5-3810-306-20 Container Crane 40-Ton Rough Terrain Model RTB75CC Manual
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TM 5-3810-306-20 Section I. AIR CLEANER MAINTENANCE AIR CLEANER AND PIPING TOOLS: General mechanic’s tool kit: automotive (5180-00-177-7033) SUPPLIES: Lockwashers (Item 67, Appendix C) (2 Required) (Item 5, Appendix C) (8 Required) EQUIPMENT CONDITION: Disconnect ground cable at shunt. (Refer to page 8-109). Engine access doors open. REMOVAL: NOTE The following procedures apply to air cleaner piping on either side of engine. h. Remove air restriction indicator (11) from air inlet tee (13). i. If necessary, remove capscrews (5), flatwashers (6), lockwashers (7) and nuts (8) securing mounting bands (4) to fender brackets. Discard lockwashers (7). 1. REMOVE AIR CLEANER PIPING. a. Remove two nuts (18) and screws (19) securing air cleaner assembly in mounting bands (4). b. Loosen eight clamps (2). Remove two rubber connectors (3) and tube (10) (or 12) from air inlet tee (13). c. Remove air cleaner assembly from rubber connectors (3). flatwashers (20). d. Remove rubber connectors from pipe inside of engine compartment in order to slide pipes out through hole in engine hood. e. Remove opposite side air cleaner (9). f. Remove two capscrews (16), lockwashers (17) and flatwashers (20) securing air inlet tee (13) to exhaust manifold. Discard lockwashers (17). g. Loosen four clamps (14) and remove air inlet tee (13) and elbow (15) from turbocharger. INSTALLATION: 1. INSTALL AIR CLEANER PIPING. a. Install air restriction indicator (11) in air inlet tee (13). b. Install elbow (15), four clamps (14) and air inlet tee (13) on turbocharger. Secure air inlet tee (13) with two capscrews (16), new lockwashers (17) and Tighten four clamps (14). c. Install eight clamps (2) on two rubber connectors. Position on either side of air inlet tee (13) and tighten inner most clamps only. d. Slide tubes (10) and (12) through holes in engine hood and engage in rubber connectors (3). Do not tighten clamps. e. If removed, install mounting bands (4) on fender brackets and secure with capscrews (5), flatwashers (6), new lockwashers (7) and nuts (8). 5-2

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