TM 5-3810-305-23
0100
INSTALLATION
CAUTION
Copper sealing washers are not reusable. If a previously tightened connection containing
copper sealing washer(s) is loosened, washer(s) must be replaced before retightening.
Failure to follow this procedure may result in damage to equipment.
1.
Transfer steering cylinders, brake connections, vent hose adapter and other attaching components to new axle
before installing on vehicle.
WARNING
Weight of axle assembly is approximately 1,323 lb (600 kg). Use adequate lifting equipment
to lift and support axle assembly. DO NOT lift over personnel or let personnel walk underneath
suspended load. Failure to follow this warning may cause injury or death to personnel.
2.
Apply threadlock compound to the outside diameter of bushing (Figure 2, Item 4) and install. Raise rear axle
(Figure 2, Item 6) in position under vehicle.
3.
Install grease fittings (Figure 2, Item 1), capscrews (Figure 2, Item 5), eight washers (Figure 2, Item 8), and
capscrews (Figure 2, Item 7).
4.
Tighten eight capscrews (Figure 2, Item 5) to 100 ft-lb (136 Nm).
5.
Install four capscrews (Figure 2, Item 2) to connect rear axle (Figure 2, Item 6) to driveshaft spider bearing
assembly (Figure 2, Item 3).
6.
Install lockout cylinder retaining pins (WP 0152).
7.
Connect all brake lines, breather hose and hydraulic lines.
8.
Connect axle centering indicator electrical wire (WP 0074).
9.
Bleed rear brake system (WP 0103).
10.
Ensure outer hub drives and center axle differential have been serviced with lubricant, and bushings
(Figure 2, Item 4) greased.
0100-4
03/15/2011Rel(1.8)root(maintwp)wpno(M00110)