THROTTLE CYLINDER AND CONTROL ROD REPLACEMENT

TM-5-3810-306-20 Container Crane 40-Ton Rough Terrain Model RTB75CC Manual
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TM 5-3810-306-20 3. INSPECT PARTS FOR DAMAGE. REPLACE AS REQUIRED. INSTALLATION: 1. INSTALL FITTING (2), THROTTLE CYLINDER (7), AND CONNECT AIR LINE (1). a. Screw fitting (2) into throttle cylinder (7). b. Hold throttle cylinder (7) in place on bracket and secure with two capscrews (8), flatwashers (9), lockwashers (10), and nuts (11). c. Connect air line (1). d. Make sure ball joint (6) on new throttle cylinder (7) is installed in same position as other (removed) throttle cylinder (7). If not, do steps e and f. e. Remove nut (12). Pull screw (13) from throttle lever (14). Remove ball joint (6) f. Put ball joint (6) in same place as other ball joint (6). Install screw (13) and nut (12). 2. INSTALL CONTROL ROD (3) AND ADJUST NUT (4). a. Screw control rod (3) in throttle cylinder ball joint (6). b. Press and hold throttle lever (14) against throttle cylinder (7). c. Screw fuel injector ball joint (5) onto other end of control rod and secure to fuel injection pump lever using flatwasher (15), lockwasher (16) and capscrew (17). d. Tighten nut (4) against fuel injector ball joint (5). 3. CONNECT GROUND CABLE AT SHUNT. (REFER TO PAGE 8-109.) 4. START-UP ENGINE AND ALLOW AIR SYSTEM TO BUILD UP TO PROPER PRESSURE. (REFER TO TM 5-3810-306-10.) 5. PRESS ACCELERATOR PEDAL SLOWLY. ENGINE RPM SHOULD INCREASE AS ACCELERATOR PEDAL PRESSED TO FLOOR. IF NOT, ADJUST NUT (4) ON CONTROL ROD (3) AS REQUIRED. END OF TASK 11-36

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