TM 5-3810-307-24-2-2
Section 1 Cylinder Block Group 1
Section Contents
Page
Balancer - Disassembly.................................................................................................... 1-47
Camshaft - Cleaning........................................................................................................ 1-29
Camshaft and Gear - Inspection ......................................................................................... 1-29
Camshaft Lobe Edge Deterioration (Breakdown) Criteria........................................................... 1-31
Camshaft Lobe Pitting Reuse Criteria . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-30
Camshaft Bushing - Installation.......................................................................................... 1-23
Camshaft Expansion Plug - Installation ................................................................................ 1-22
Camshaft Gear - Replacement............................................................................................
Camshaft Gear - Installation (Heated Gear Method) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Camshaft Gear - Installation (With Special Tool 3823589) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Camshaft Gear - Removal..............................................................................................
Connecting Rod - Inspection ............................................................................................. 1-43
Crankshaft - Cleaning ...................................................................................................... 1-26
Crankshaft - Inspection .................................................................................................... 1-26
Crankshaft Gear - Replacement .......................................................................................... 1-27
Cylinder Block - Cleaning ................................................................................................. 1-12
Cylinder Block - De-Glazing............................................................................................... 1-17
Cylinder Block - Disassembly ............................................................................................ 1-10
Cylinder Block - Exploded View ............................................................................................ 1-4
Cylinder Block - General Information ..................................................................................... 1-7
Camshaft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-7
Crankshaft: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-7
Cylinder Block.............................................................................................................. 1-7
Oil Seals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-7
Pistons...................................................................................................................... 1-7
Vibration Damper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-7
Cylinder Block - Inspection ............................................................................................... 1-15
Cylinder Block - Precheck Before Disassembly....................................................................... 1-10
Cylinder Block - Service Tools ............................................................................................. 1-8
Cylinder Block - Storing ................................................................................................... 1-25
Cylinder Block Group Inspection Checklist.............................................................................. 1-9
Data Plate - Replacement.................................................................................................. 1-49
Dipstick Tube - Replacement ............................................................................................. 1-25
Expansion and Pipe Plug - Installation ................................................................................. 1-20
Fuel Pump Stud - Replacement .......................................................................................... 1-48
Gear Housing - Disassembly ............................................................................................. 1-48
Gear Housing and Timing Pin Assembly - Inspection ............................................................... 1-48
Piston and Connecting Rod - Assembly................................................................................ 1-44
Piston and Connecting Rod - Disassembly ............................................................................ 1-40
Piston Inspection ........................................................................................................... 1-41
Piston Pin - Inspection..................................................................................................... 1-42
Piston, Pin and Connecting Rod - Cleaning ........................................................................... 1-40
