TM 5-3810-306-20
DISTRIBUTION PANEL WIRE HARNESS INSTALLATION
TOOLS: General mechanics tool kit: automotive (5180-00-177-7033)
SUPPLIES:
None
EQUIPMENT CONDITION:
Disconnect ground cable at shunt. (Refer to page 8-109.)
Front side access panel removed. (Refer to page 8-21.)
Distribution panel removed. (Refer to page 8-30.)
REMOVAL:
1.
REMOVE DISTRIBUTION WIRING HARNESS.
a.
Remove five electrical connectors on distribution
panel wiring harness (1).
b.
Remove electrical connectors to flasher (2).
c.
Remove wires 5A, 5B and 5C from stud (16).
buss bar on circuit breakers (3).
d.
Remove wires 112, 30 and 781 from circuit
breakers (4).
e.
Remove grounding wires 51F, 51G, 51H and
four electrical connectors from relay K5 (5).
f.
Remove wires 212 and 213 from resistor (6).
g.
Remove six relays (7) and using suitable pin
removal tool remove four pins from each relay
plug
h.
Loosen twelve screws and remove wires, diode
silicon wires, diode silicon rectifier (9) and
capacitor (10) from terminal block (11).
i.
Remove grounding wires 51A, 51B and 51D
from circuit breaker bracket mounting stud (12).
J.
Remove wire 180 from buss bar on circuit
breakers (13).
k.
Remove electrical connectors to five circuit
breakers (14).
l.
Remove three electrical connectors to two 30A
circuit breakers (15).
m.
Remove grounding wires on circuit breaker
bracket mounting stud (16).
n.
Remove distribution panel wiring harness (1).
INSTALLATION:
1.
INSTALL
DISTRIBUTION
PANEL
WIRING
HARNESS (1).
a.
Install grounding wires to circuit breaker
bracket mounting STUD (16).
b.
Install three electrical connectors to two 30A
circuit breakers (15).
c.
Install electrical connectors to five circuit
breakers (14).
d.
Install wire 180 to buss bar on circuit breakers
(13).
e.
Install grounding wires 51A, 51B and 51D to
circuit breaker bracket mounting stud (12).
8-26