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CHAPTER 1 INTRODUCTION - TM-5-3810-289-120049
Figure 1-1. Right front view of model 22BM crane-shovel.
Figure 1-2. Left rear view of model 22BM crane-shovel.
Identification and Tabulated Data - TM-5-3810-289-120052
Table 1-1. Operating Ranges
Difference in Models - TM-5-3810-289-120054
Figure 1-3. Crane boom angle chart.
Figure 1-4. Electrical system, schematic diagram (sheet 1 of 2).
Figure 1-4. Electrical system, schematic diagram,. (Sheet 2 of 2).
CHAPTER 2 OPERATING INSTRUCTIONS - TM-5-3810-289-120058
Figure 2-1. Battery cable connection
Figure 2-2. Installation of counterweight and boom angle indicator (sheet 1 of 2).
Figure 2-2. Installation of counterweight and boom angle indicator (sheet 2 of 2).
Figure 2-3. Operating levers.
Figure 2-4. Operating pedals.
Figure 2-6. Forward brakeband.
Figure 2-7. Jib boom cable reeving diagram.
Figure 2-8. Dragline and clamshell front end attachment.
Figure 2-10. Dragline fairlead, removal and installation.
Figure 2-11. Dragline cable reeving.
Figure 2-12. Drag chain clevis, removal and installation.
Figure 2-14. Clamshell cable reeving
Figure 2-15. Backhoe boom support cribbing
Figure 2-16. Backhoe cable reeving
Figure 2-17. Roller and spacer arrangement.
Figure 2-18. Roller Assembly, shaft and spacers
Figure 2-19. Crowd chain sprocket, removal and installation
Figure 2-20. Shovel components.
Figure 2-21. Crowd chain adjusting bracket.
Figure 2-23. Shovel cable reeving.
Figure 2-24. Dipper trip cable reeving.
Figure 2-26. Dipper adjustment.
Figure 2-27. Backhaul cable adjustment.
Figure 2-29. Piledriver, assembly and disassembly (sheet 1 of 3).
Figure 2-29. Piledriver, assembly and disassembly (sheet 2 of 3).
Figure 2-29. Piledriver, assembly and disassembly (sheet 3 of 3)
Section II. MOVEMENT TO NEW WORKSITE
Figure 2-30. Crane-shovel mounted on trailer.
Figure 2-31. Counterweight blocking.
Section III. CONTROLS AND INSTRUMENTS - TM-5-3810-289-120088
Figure 2-32. Engine controls and instruments (sheet 1 of 2).
Figure 2-32. Engine controls and instruments (sheet 2 of 2).
Figure 2-33. Operating controls.
Figure 2-34. Dragline operating controls.
Figure 2-35. Clamshell operating controls
Figure 2-36. Backhoe operating controls.
Figure 2-37. Shovel operating controls
OSection IV. OPERATION UNDER USUAL CONDITIONS
Figure 2-38. Starting the engine (sheet 1 of 2).
Figure 2-38. Starting the engine (sheet 2 of 2).
Figure 2-39. Stopping the engine.
Figure 2-40. Operating the crane-shovel, spotting operation (sheet 1 of 2)
Figure 2-40. Operating the crane-shovel, spotting operation (sheet 2 of 2)
Figure 2-41. Operating the crane-shovel, hoisting and lowering operation (sheet 1 of 2).
Figure 2-41. Operating the crane-hovel, hoisting and lowering operation (sheet 2 of 2).
Figure 2-42. Operating the crane-shovel, swinging operation (sheet 1 of 2).
Figure 2-42. Operating the crane-shovel, swinging operation (sheet 2 of 2).
Figure 2-43. Operating the crane-shovel, propelling
Figure 2-44. Operating the crane-shovel, steering.
Figure 2-45. Operating the dragline (sheet 1 of 2).
Figure 2-45. Operating the dragline (sheet 2 of 2).
Figure 2-46. Operating the clamshell (sheet 1 of 2).
Figure 2-47. Operating the backhoe (sheet 1 of 2).
Figure 2-47. Operating the backhoe (sheet 2 of 2).
Figure 2-48. Operating the shovel (sheet 1 of 2).
Figure 2-48. Operating the shovel (sheet 2 of 2).
Section V. OPERATION UNDER UNUSUAL CONDITIONS - TM-5-3810-289-120115
Operation in Salt-Water Areas
CHAPTER 3 OPERATOR'S MAINTENANCE INSTRUCTIONS - TM-5-3810-289-120117
Figure 3-1. Oil filter service.
Section III. PREVENTIVE MAINTENANCE CHECKS AND SERVICES - TM-5-3810-289-120119
Table 8-1. Preventive Maintenance Checks and Services
Table 8-1. Preventive Maintenance Checks and Services-CONT.
Section IV. TROUBLESHOOTING - TM-5-3810-289-120122
Section V. MAINTENANCE OF ENGINE CLUTCH ASSEMBLY, RELEASE MECHANISM CONTROL LEVERS, AND TURNTABLE SWINGLOCK
Figure 3-2. Engine clutch assembly.
Figure 3-3. Engine clutch assembly inspection.
Figure 3-4. Control levers.
Figure 3-5. Swing lock adjustment.
Section VI. MAINTENANCE OF FUEL SYSTEM COMPONENTS
Figure 3-6. Air cleaner service.
Figure 3-7. Fuel tank and cap, service and replacement.
Section VII. MAINTENANCE OF ENGINE COOLING SYSTEM COMPONENTS
Section VIII. MAINTENANCE OF ELECTRICAL SYSTEM COMPONENTS
Figure 3-9. Alternator belt.
Section X. MAINTENANCE OF WHEELS AND TRACKS - TM-5-3810-289-120134
Section X. MAINTENANCE OF WHEELS AND TRACKS - TM-5-3810-289-120135
Figure 3-11. Track idler service (outer side view).
Figure 3-12. Track belt and roller chain adjustment.
Section XI. MAINTENANCE OF CAB COMPONENTS
Figure 3-13. Seat assembly adjustment.
Section XII. MAINTENANCE OF CRANE, SHOVEL, AND EARTHMOVING EQUIPMENT COMPONENTS
Figure 3-14. Boom assembly inspection.
Figure 3-15. Operating clutch inspection.
Figure 3-16. Operating clutch adjustment.
Figure 3-17. Steering clutches adjustment.
Figure 3-18. Boom hoist brakeband adjustment.
Digging Lock Inspection and Service
Figure 3-19. Digging lock.
CHAPTER 4 ORGANIZATIONAL MAINTENANCE INSTRUCTIONS - TM-5-3810-289-120148
Chart 4-1. Troubleshooting
Section IV. RADIO INTERFERENCE SUPPRESSION
Figure 4-1. Value cover replacement.
Figure 4-2. Rocker arm adjustment (locknut torque)
Figure 4-3. Rocker Arm Assembly Adjustment
Section VI. MAINTENANCE OF ENGINE OIL COOLER AND OIL FILTER ASSEMBLY, AND MAIN CLUTCH ADJUSTMENT
Figure 4-4. Oil cooler, removal and installation
Figure 4-5. Oil cooler disassembly.
Section VII. MAINTENANCE OF CLUTCH RELEASE MECHANISM CONTROL LEVERS, AND TURNTABLE SWING LOCK
Figure 4-6. Swing lock replacement.
Section VIII. MAINTENANCE OF ENGINE FUEL SYSTEM COMPONENTS
Figure 4-7. Fuel pump filter screen service.
Figure 4-8. Fuel lines and fittings replacement.
Figure 4-9. Fuel lines and fittings.
Figure 4-10. Fuel inlet and drain connection.
Figure 4-11. Shutdown valve replacement.
Figure 4-12. Air cleaner replacement.
Figure 4-13. Fuel filter replacement.
Figure 4-14. Primer assembly service and replacement.
Figure 4-15. Throttle control assembly.
Section IX. MAINTENANCE OF ENGINE EXHAUST SYSTEM COMPONENTS
Figure 4-16. Air intake manifold replacement.
Figure 4-17. Muffler and exhaust pipe replacement.
Figure 4-18. Exhaust manifold replacement.
Section X. MAINTENANCE OF ENGINE COOLING SYSTEM COMPONENTS
Figure 4-19. Radiator service and replacement.
Figure 4-20. Belt adjustment.
Figure 4-21. Thermostat testing.
Figure 4-22. Thermostat and thermostat housing replacement.
Figure 4-23. Fan blade replacement.
Section XI. MAINTENANCE OF ELECTRICAL SYSTEM COMPONENTS
Figure 4-24. Alternator test connection (sheet 1 of 2).
Figure 4-24. Alternator test connection (sheet 2 of 2).
Figure 4-25. Alternator replacement.
Figure 4-26. Starting motor, internal wiring diagram.
Figure 4-27. Starting motor, removal and installation.
Figure 4-28. Solenoid testing.
Figure 4-29. Solenoid replacement.
Figure 4-30. Engine safety control replacement.
Figure 4-31. Horns, lights an control panel.
Figure 4-31. Horns, lights and control panel.
Figure 4-32. Battery and battery cable replacement.
Section XII. MAINTENANCE OF TRANSMISSION ASSEMBLY WHEELS AND TRACK COMPONENTS
Figure 4-33. Transmission shaft
Figure 4-34. Upper track support rollers
Figure 4-35. Lower track support rollers.
Figure 4-36. Track belt, removal and installation
Section XIII. MAINTENANCE OF CAB COMPONENTS
Figure 4-37. Cab assembly. - TM-5-3810-289-120197
Figure 4-37. Cab assembly. - TM-5-3810-289-120198
Figure 4-38. Seat assembly, removal and installation.
Section XIV. MAINTENANCE OF CRANE BOOM ASSEMBLY, DRAGLINE, AND CLAMSHELL FRONT END EQUIPMENT
Figure 4-39. Reeving boom suspension cable.
Figure 4-40. Reeving crane hoist cable
Figure 4-41. Boom point sheaves.
Figure 4-42. Boom, removal.
Boom Assembly
Figure 4-43. Splice bolts.
Figure 4-44. Boom assembly, exploded view.
Safety Boom Stop, Replacement and Repair
Figure 4-45. Dragline bucket, disassembly and reassembly.
Figure 4-46. Dragline fairlead, disassembly and reassembly.
Figure 4-47. Clamshell bucket, disassembly and reassembly.
Figure 4-48. Boom cribbing method.
Figure 4-49. Jib boom assembly, exploded view
Figure 4-50. Jib boom mast assembly, exploded view.
Section XV. MAINTENANCE OF CLUTCH AND BRAKE ASSEMBLIES
Figure 4-51. Clutch and brakebands, removal and installation (sheet 1 of 2).
Figure 4-51. Clutch and brakebands, removal and installation (sheet 2 of 2).
Section XVI. MAINTENANCE OF CHAIN CASE ASSEMBLY, CONE ROLLERS, AND GEAR CASE COVERS
Figure 4-52. Gear case sump.
Figure 4-53. Cone roller replacement.
Figure 4-54. Front frame cover.
Figure 4-55. Rear frame cover.
Figure 4-56. Bevel gear case cover.
Section XVII. MAINTENANCE SHOVEL FRONT END EQUIPMENT
Figure 4-58. Saddle block, disassembly and reassembly.
Section XVIII. MAINTENANCE OF BACKHOE FRONT END EQUIPMENT
Figure 4-59. Backhoe dipper assembly, exploded view.
Figure 4-60. Backhoe handle and pitch brace assembly, exploded view
Figure 4-61. Backhoe A-frame assembly, exploded view
Figure 4-62. Backhoe boom assembly, exploded view.
APPENDIX A REFERENCES - TM-5-3810-289-120231
APPENDIX B MAINTENANCE ALLOCATION CHART - TM-5-3810-289-120232
Explanation of Columns in Section
Section II. MAINTENANCE ALLOCATION CHART - TM-5-3810-289-120234
Section II. MAINTENANCE ALLOCATION CHART - TM-5-3810-289-120235
Section II. MAINTENANCE ALLOCATION CHART-CONT. - TM-5-3810-289-120236
Section II. MAINTENANCE ALLOCATION CHART-CONT. - TM-5-3810-289-120237
Section II. MAINTENANCE ALLOCATION CHART-CONT. - TM-5-3810-289-120238
SECTION III. SPECIAL TOOL AND SPECIAL TEST EQUIPMENT REQUIREMENTS - TM-5-3810-289-120239
APPENDIX C BASIC ISSUE ITEMS LIST
Section II. BASIC ISSUE ITEMS - TM-5-3810-289-120241
Section III. MAINTENANCE AND OPERATING SUPPLY
Section III. MAINTENANCE AND OPERATING SUPPLY-CONT.
WARNING - TM-5-3810-289-120248
TM-5-3810-289-12 Crane Shovel Truck Mounted 20 Ton 3/4 Cu. Yd; Diesel Engine Driven Manual
Integrated Publishing, Inc. - A (SDVOSB) Service Disabled Veteran Owned Small Business