CHAPTER 1 INTRODUCTION - TM-5-3810-289-120049Figure 1-1. Right front view of model 22BM crane-shovel.Figure 1-2. Left rear view of model 22BM crane-shovel.Identification and Tabulated Data - TM-5-3810-289-120052Table 1-1. Operating RangesDifference in Models - TM-5-3810-289-120054Figure 1-3. Crane boom angle chart.Figure 1-4. Electrical system, schematic diagram (sheet 1 of 2).Figure 1-4. Electrical system, schematic diagram,. (Sheet 2 of 2).CHAPTER 2 OPERATING INSTRUCTIONS - TM-5-3810-289-120058Figure 2-1. Battery cable connectionFigure 2-2. Installation of counterweight and boom angle indicator (sheet 1 of 2).Figure 2-2. Installation of counterweight and boom angle indicator (sheet 2 of 2).Figure 2-3. Operating levers.Figure 2-4. Operating pedals.Figure 2-6. Forward brakeband.Figure 2-7. Jib boom cable reeving diagram.Figure 2-8. Dragline and clamshell front end attachment.Figure 2-10. Dragline fairlead, removal and installation.Figure 2-11. Dragline cable reeving.Figure 2-12. Drag chain clevis, removal and installation.Figure 2-14. Clamshell cable reevingFigure 2-15. Backhoe boom support cribbingFigure 2-16. Backhoe cable reevingFigure 2-17. Roller and spacer arrangement.Figure 2-18. Roller Assembly, shaft and spacersFigure 2-19. Crowd chain sprocket, removal and installationFigure 2-20. Shovel components.Figure 2-21. Crowd chain adjusting bracket.Figure 2-23. Shovel cable reeving.Figure 2-24. Dipper trip cable reeving.Figure 2-26. Dipper adjustment.Figure 2-27. Backhaul cable adjustment.Figure 2-29. Piledriver, assembly and disassembly (sheet 1 of 3).Figure 2-29. Piledriver, assembly and disassembly (sheet 2 of 3).Figure 2-29. Piledriver, assembly and disassembly (sheet 3 of 3)Section II. MOVEMENT TO NEW WORKSITEFigure 2-30. Crane-shovel mounted on trailer.Figure 2-31. Counterweight blocking.Section III. CONTROLS AND INSTRUMENTS - TM-5-3810-289-120088Figure 2-32. Engine controls and instruments (sheet 1 of 2).Figure 2-32. Engine controls and instruments (sheet 2 of 2).Figure 2-33. Operating controls.Figure 2-34. Dragline operating controls.Figure 2-35. Clamshell operating controlsFigure 2-36. Backhoe operating controls.Figure 2-37. Shovel operating controlsOSection IV. OPERATION UNDER USUAL CONDITIONSFigure 2-38. Starting the engine (sheet 1 of 2).Figure 2-38. Starting the engine (sheet 2 of 2).Figure 2-39. Stopping the engine.Figure 2-40. Operating the crane-shovel, spotting operation (sheet 1 of 2)Figure 2-40. Operating the crane-shovel, spotting operation (sheet 2 of 2)Figure 2-41. Operating the crane-shovel, hoisting and lowering operation (sheet 1 of 2).Figure 2-41. Operating the crane-hovel, hoisting and lowering operation (sheet 2 of 2).Figure 2-42. Operating the crane-shovel, swinging operation (sheet 1 of 2).Figure 2-42. Operating the crane-shovel, swinging operation (sheet 2 of 2).Figure 2-43. Operating the crane-shovel, propellingFigure 2-44. Operating the crane-shovel, steering.Figure 2-45. Operating the dragline (sheet 1 of 2).Figure 2-45. Operating the dragline (sheet 2 of 2).Figure 2-46. Operating the clamshell (sheet 1 of 2).Figure 2-47. Operating the backhoe (sheet 1 of 2).Figure 2-47. Operating the backhoe (sheet 2 of 2).Figure 2-48. Operating the shovel (sheet 1 of 2).Figure 2-48. Operating the shovel (sheet 2 of 2).Section V. OPERATION UNDER UNUSUAL CONDITIONS - TM-5-3810-289-120115Operation in Salt-Water AreasCHAPTER 3 OPERATOR'S MAINTENANCE INSTRUCTIONS - TM-5-3810-289-120117Figure 3-1. Oil filter service.Section III. PREVENTIVE MAINTENANCE CHECKS AND SERVICES - TM-5-3810-289-120119Table 8-1. Preventive Maintenance Checks and ServicesTable 8-1. Preventive Maintenance Checks and Services-CONT.Section IV. TROUBLESHOOTING - TM-5-3810-289-120122Section V. MAINTENANCE OF ENGINE CLUTCH ASSEMBLY, RELEASE MECHANISM CONTROL LEVERS, AND TURNTABLE SWINGLOCKFigure 3-2. Engine clutch assembly.Figure 3-3. Engine clutch assembly inspection.Figure 3-4. Control levers.Figure 3-5. Swing lock adjustment.Section VI. MAINTENANCE OF FUEL SYSTEM COMPONENTSFigure 3-6. Air cleaner service.Figure 3-7. Fuel tank and cap, service and replacement.Section VII. MAINTENANCE OF ENGINE COOLING SYSTEM COMPONENTSSection VIII. MAINTENANCE OF ELECTRICAL SYSTEM COMPONENTSFigure 3-9. Alternator belt.Section X. MAINTENANCE OF WHEELS AND TRACKS - TM-5-3810-289-120134Section X. MAINTENANCE OF WHEELS AND TRACKS - TM-5-3810-289-120135Figure 3-11. Track idler service (outer side view).Figure 3-12. Track belt and roller chain adjustment.Section XI. MAINTENANCE OF CAB COMPONENTSFigure 3-13. Seat assembly adjustment.Section XII. MAINTENANCE OF CRANE, SHOVEL, AND EARTHMOVING EQUIPMENT COMPONENTSFigure 3-14. Boom assembly inspection.Figure 3-15. Operating clutch inspection.Figure 3-16. Operating clutch adjustment.Figure 3-17. Steering clutches adjustment.Figure 3-18. Boom hoist brakeband adjustment.Digging Lock Inspection and ServiceFigure 3-19. Digging lock.CHAPTER 4 ORGANIZATIONAL MAINTENANCE INSTRUCTIONS - TM-5-3810-289-120148Chart 4-1. TroubleshootingSection IV. RADIO INTERFERENCE SUPPRESSIONFigure 4-1. Value cover replacement.Figure 4-2. Rocker arm adjustment (locknut torque)Figure 4-3. Rocker Arm Assembly AdjustmentSection VI. MAINTENANCE OF ENGINE OIL COOLER AND OIL FILTER ASSEMBLY, AND MAIN CLUTCH ADJUSTMENTFigure 4-4. Oil cooler, removal and installationFigure 4-5. Oil cooler disassembly.Section VII. MAINTENANCE OF CLUTCH RELEASE MECHANISM CONTROL LEVERS, AND TURNTABLE SWING LOCKFigure 4-6. Swing lock replacement.Section VIII. MAINTENANCE OF ENGINE FUEL SYSTEM COMPONENTSFigure 4-7. Fuel pump filter screen service.Figure 4-8. Fuel lines and fittings replacement.Figure 4-9. Fuel lines and fittings.Figure 4-10. Fuel inlet and drain connection.Figure 4-11. Shutdown valve replacement.Figure 4-12. Air cleaner replacement.Figure 4-13. Fuel filter replacement.Figure 4-14. Primer assembly service and replacement.Figure 4-15. Throttle control assembly.Section IX. MAINTENANCE OF ENGINE EXHAUST SYSTEM COMPONENTSFigure 4-16. Air intake manifold replacement.Figure 4-17. Muffler and exhaust pipe replacement.Figure 4-18. Exhaust manifold replacement.Section X. MAINTENANCE OF ENGINE COOLING SYSTEM COMPONENTSFigure 4-19. Radiator service and replacement.Figure 4-20. Belt adjustment.Figure 4-21. Thermostat testing.Figure 4-22. Thermostat and thermostat housing replacement.Figure 4-23. Fan blade replacement.Section XI. MAINTENANCE OF ELECTRICAL SYSTEM COMPONENTSFigure 4-24. Alternator test connection (sheet 1 of 2).Figure 4-24. Alternator test connection (sheet 2 of 2).Figure 4-25. Alternator replacement.Figure 4-26. Starting motor, internal wiring diagram.Figure 4-27. Starting motor, removal and installation.Figure 4-28. Solenoid testing.Figure 4-29. Solenoid replacement.Figure 4-30. Engine safety control replacement.Figure 4-31. Horns, lights an control panel.Figure 4-31. Horns, lights and control panel.Figure 4-32. Battery and battery cable replacement.Section XII. MAINTENANCE OF TRANSMISSION ASSEMBLY WHEELS AND TRACK COMPONENTSFigure 4-33. Transmission shaftFigure 4-34. Upper track support rollersFigure 4-35. Lower track support rollers.Figure 4-36. Track belt, removal and installationSection XIII. MAINTENANCE OF CAB COMPONENTSFigure 4-37. Cab assembly. - TM-5-3810-289-120197Figure 4-37. Cab assembly. - TM-5-3810-289-120198Figure 4-38. Seat assembly, removal and installation.Section XIV. MAINTENANCE OF CRANE BOOM ASSEMBLY, DRAGLINE, AND CLAMSHELL FRONT END EQUIPMENTFigure 4-39. Reeving boom suspension cable.Figure 4-40. Reeving crane hoist cableFigure 4-41. Boom point sheaves.Figure 4-42. Boom, removal.Boom AssemblyFigure 4-43. Splice bolts.Figure 4-44. Boom assembly, exploded view.Safety Boom Stop, Replacement and RepairFigure 4-45. Dragline bucket, disassembly and reassembly.Figure 4-46. Dragline fairlead, disassembly and reassembly.Figure 4-47. Clamshell bucket, disassembly and reassembly.Figure 4-48. Boom cribbing method.Figure 4-49. Jib boom assembly, exploded viewFigure 4-50. Jib boom mast assembly, exploded view.Section XV. MAINTENANCE OF CLUTCH AND BRAKE ASSEMBLIESFigure 4-51. Clutch and brakebands, removal and installation (sheet 1 of 2).Figure 4-51. Clutch and brakebands, removal and installation (sheet 2 of 2).Section XVI. MAINTENANCE OF CHAIN CASE ASSEMBLY, CONE ROLLERS, AND GEAR CASE COVERSFigure 4-52. Gear case sump.Figure 4-53. Cone roller replacement.Figure 4-54. Front frame cover.Figure 4-55. Rear frame cover.Figure 4-56. Bevel gear case cover.Section XVII. MAINTENANCE SHOVEL FRONT END EQUIPMENTFigure 4-58. Saddle block, disassembly and reassembly.Section XVIII. MAINTENANCE OF BACKHOE FRONT END EQUIPMENTFigure 4-59. Backhoe dipper assembly, exploded view.Figure 4-60. Backhoe handle and pitch brace assembly, exploded viewFigure 4-61. Backhoe A-frame assembly, exploded viewFigure 4-62. Backhoe boom assembly, exploded view.APPENDIX A REFERENCES - TM-5-3810-289-120231APPENDIX B MAINTENANCE ALLOCATION CHART - TM-5-3810-289-120232Explanation of Columns in SectionSection II. MAINTENANCE ALLOCATION CHART - TM-5-3810-289-120234Section II. MAINTENANCE ALLOCATION CHART - TM-5-3810-289-120235Section II. MAINTENANCE ALLOCATION CHART-CONT. - TM-5-3810-289-120236Section II. MAINTENANCE ALLOCATION CHART-CONT. - TM-5-3810-289-120237Section II. MAINTENANCE ALLOCATION CHART-CONT. - TM-5-3810-289-120238SECTION III. SPECIAL TOOL AND SPECIAL TEST EQUIPMENT REQUIREMENTS - TM-5-3810-289-120239APPENDIX C BASIC ISSUE ITEMS LISTSection II. BASIC ISSUE ITEMS - TM-5-3810-289-120241Section III. MAINTENANCE AND OPERATING SUPPLYSection III. MAINTENANCE AND OPERATING SUPPLY-CONT.WARNING - TM-5-3810-289-120248TM-5-3810-289-12 Crane Shovel Truck Mounted 20 Ton 3/4 Cu. Yd; Diesel Engine Driven Manual