TM 5-3810-305-23
0163
ASSEMBLY - Continued
Female Cable Connector with Sleeve
1.
Strip cable insulation approximately 0.125 inches (3.2 mm).
2.
Slide shell (Figure 12, Item 1) and sleeve (Figure 12, Item 2) over cable (Figure 12, Item 4).
3.
Place cable (Figure 12, Item 4) in cylinder end of terminal (Figure 12, Item 1) and crimp.
4.
Slide shell (Figure 12, Item 3) and sleeve (Figure 12, Item 2) over terminal (Figure 12, Item 1).
5.
Connect battery cables (WP 0076).
4
3
2
1
M0142105
Figure 12. Electrical Harness Assembly.
Male-Type Plug with Ridged Locking Nut
1.
Strip cable of insulation equal to depth of solder wells of pin contacts (Figure 13, Item 5).
2.
Slide nut (Figure 13, Item 2) over cable leads (Figure 13, Item 1).
3.
Slide grommet (Figure 13, Item 3) over cable leads (Figure 13, Item 1).
4.
Insert cable leads (Figure 13, Item 1) into solder wells of pin contacts (Figure 13, Item 5) and solder (use rosin
core solder only).
5.
Push insert (Figure 13, Item 6) into shell (Figure 13, Item 7) from rear until seated. Groove in insert must be
aligned with guide in shell to ensure proper fit.
6.
Push pin contacts (Figure 13, Item 5) into insert (Figure 13, Item 6) from rear until seated.
7.
Slide coupling nut (Figure 13, Item 4) onto shell assembly.
8.
Push grommet (Figure 13, Item 3) down cable leads (Figure 13, Item 1) over solder wells of pin contacts
(Figure 13, Item 5).
9.
Screw nut (Figure 13, Item 2) onto shell assembly.
10.
Tape cable leads as required.
11.
Connect battery cables (WP 0076).
03/15/2011Rel(1.8)root(maintwp)wpno(M00186)