Section I. INTRODUCTION
Figure 1-2. Crane Terminology
SECTION I
LIGHT BULBS
Figure 1-3. Range Diagram - 80' Boom (105X75-A)'
Figure 1-4. Range Diagram-100' Boom (105J683)
Figure 1-5. Dimensions and Clearance (105J831-B)
Figure 2-1. Carrier Controls
Figure 2-2. Voltmeter Operation
Figure 2-3. Heater Shut-Off Valve
Figure 2-4. Emergency Engine Shut Off
CARRIER OPERATION
OUTRIGGER OPERATION
Figure 2-5. Outrigger Locks
UPPER CONTROL IDENTIFICATION
Figure 2-7. Upper Controls
Figure 2-8. Winch Lever Positions
AUXILIARY WINCH SPEED SELECTOR SWITCH.
CRANE OPERATION
Figure 2-11. Carrier Remote Control Panel
OPERATION UNDER UNUSUAL CONDITIONS
Figure 2-12. Hand Signals for Crane Operation
OPERATION IN EXTREME HEAT.
INSTALLING ROPE ON DRUMS
Figure 2-13. Securing Rope to Drum
Figure 2-14.1 Boom Reeving For Clamshell Operation
Figure 2-15. Installing a Rope Socket
Figure 2-16. Jib Storage (911J90-E)
Figure 2-17. Jib Suspension (911J91)
Figure 2-18. Manual Fly Section (105JB81)
Figure 2-19. Counterweight Removal (100N2382)
Section III. LUBRICATION
MULTIPURPOSE GREASE
PETROLEUM GEAR OIL
POWER TRANSMISSION FLUID AND GEAR OIL
OPEN GEAR AND WIRE ROPE LUBRICANT
HEAVY DUTY MOTOR OIL
HYDRAULIC OIL
HIGH TEMPERATURE GREASE
Section IV. PREVENTIVE MAINTENANCE
PREVENTIVE MAINTENANCE
Figure 4-1. Checking Engine Oil Level
Figure 4-2. Hydraulic Oil Level
Figure 4-4. Engine Air Cleaner
Figure 4-6. Main Transmission Oil Level Plug
Figure 4-7. Auxiliary Transmission Oil Level Plug
Figure 4-8. Engine Oil Filter
Figure 4-9. Engine Fuel Filters
Figure 4-11. Adjusting Positive Slack Adjusters
Figure 4-12. Oil Levels - P&H Winch
Figure 4-14. Slewing Ring
Figure 4-16. Clutch Master Cylinder
Figure 4-17. Steering/Outrigger Filter
Figure 4-18. Clutch Adjustment
Figure 4-19. Changing Rear Axle Oil
Figure 4-20. Changing Main Transmission Oil
Figure 4-23. Quick Start
Section V. MACHINE STORAGE
MACHINE PREPARATION
CUMMINS ENGINE PREPARATION
REMOVAL FROM SHORT TERM STORAGE GENERAL
REMOVAL FROM LONG TERM STORAGE GENERAL
RESTORING MACHINE PROPER TO SERVICE
WEIGHLOAD AUTOMATIC SAFE LOAD INDICATOR
OPERATOR'S INSTRUCTIONS
ADJUSTMENTS
ADJUSTMENTS - Continued
ADJUSTMENTS - Continued
ADJUSTMENTS
CONTROL BOX
RECOIL DRUM ASSEMBLY
WEIGHLOAD AUTOMATIC SAFE LOAD INDICATOR, MK.1 MODELS 4, 5 and 6. - INSTALLATION INSTRUCTIONS
REEVING THE HOIST RAPE THROUGH THE DYNAMOMETER.
INSTALLING THE CONTROL BOX.
SKETCH 1
INSTALLING THE LOAD CELL IN THE DYNAMOMETER.
INSTALLING THE FLEXIBLE DRIVE CABLES.
INSTALLING THE ALARM UNIT AND ELECTRICAL WIRING.
SKETCH 2
CALIBRATING THE DYNAMOMETER.
SETTING THE RED POINTER READING AT THE CONTROL BOX.
INSTALLING THE SPRING MOTOR RECOIL DRUM.
INSTALLING THE SPRING MOTOR RECOIL DRUM. - Continued
INSTALLING THE STAINLESS STEEL WIRE CORD.
INSTALLING THE ROTARY FLEXIBLE DRIVE, AND SETTING.
INSTALLING THE ROTARY FLEXIBLE DRIVE, AND SETTING. - Continued
TELESCOPIC CONTROL BOX - MECHANICAL ASSEMBLY
STRUT JIB CONTROL BOX - MECHANICAL ASSEMBLY
TELESCOPIC CONTROL BOX - DRIVE ASSEMBLIES
STRUT JIB CONTROL BOX - DRIVE ASSEMBLIES
INDICATOR & LOAD CELL ASSEMBLY - REFERENCE 35
CAM ASSEMBLY - REFERENCE 36 (SPECIFY DUTY)
DOOR ASSEMBLY
GEAR PLATE ASSEMBLY
REMOTE RADIUS INDICATOR 12V or 24V
SPECIAL REFINEMENTS - (A) REMOTE RADIUS INDICATOR UNIT (B) SLEW AND DERRICK LIMIT INTERLOCKS
BELL AND LIGHT WARNING BOX
DYNAMOMETER
RECOIL DRUM ASSEMBLY
SUPPLEMENTAL MAINTENANCE AND REPAIR PARTS INSTRUCTIONS
TABLE OF CONTENTS
TABLE OF CONTENTS - Continued
MILSTRIP REQUISITION IDENTIFICATION AND CONTROL
MAINTENANCE FORMS AND RECORDS
Sample Format - MILSTRIP requisition for CCE (Non-NSN)
Sample Format - MILSTRIP requisition for CCE (NSN)
Section II. MAINTENANCE SUPPORT PLANNING DATA
DESCRIPTION
DESCRIPTION - Continued
WARRANTY
WARRANTY - Continued
WARRANTY - Continued
WARRANTY - Continued
WARRANTY - Continued
WARRANTY - Continued
Appendix 2 - A - MAINTENANCE ALLOCATION CHART
Explanation of Columns in the MAC, Section II
Section II. MAINTENANCE ALLOCATION CHART
Section II. MAINTENANCE ALLOCATION CHART - Continued
Section II. MAINTENANCE ALLOCATION CHART - Continued
Section II. MAINTENANCE ALLOCATION CHART - Continued
Section II. MAINTENANCE ALLOCATION CHART - Continued
Section II. MAINTENANCE ALLOCATION CHART - Continued
Section II. MAINTENANCE ALLOCATION CHART - Continued
Section II. MAINTENANCE ALLOCATION CHART - Continued
Section II. MAINTENANCE ALLOCATION CHART - Continued
Section II. MAINTENANCE ALLOCATION CHART - Continued
Section II. MAINTENANCE ALLOCATION CHART - Continued
Section II. MAINTENANCE ALLOCATION CHART - Continued
SECTION III. TOOL AND TEST EQUIPMENT REQUIREMENTS
SECTION III. TOOL AND TEST EQUIPMENT REQUIREMENTS - Continued
CCE MANUFACTURER FIELD CAMPAIGNS AND MODIFICATION PROCEDURES
APPENDIX 2-C. BASIC ISSUE ITEM LIST AND ITEMS TROOP INSTALLED OR AUTHORIZED
Maintenance code
MAINTENANCE AND OPERATING SUPPLIES
MAINTENANCE AND OPERATING SUPPLIES - Continued
MAINTENANCE AND OPERATING SUPPLIES - Continued
MAINTENANCE AND OPERATING SUPPLIES - Continued
APPENDIX 2-E. PREVENTIVE MAINTENANCE CHECKS AND SERVICES (CRANE)
APPENDIX 2-E. PREVENTIVE MAINTENANCE CHECKS AND SERVICES (CRANE) - Continued
APPENDIX 2-E. PREVENTIVE MAINTENANCE CHECKS AND SERVICES (CRANE) - Continued
Table 2-E-1. Operator/Crew Preventive Maintenance Checks and Services
Table 2-E-1. Operator/Crew Preventive Maintenance Checks and Services - Continued
Table 2-E-1. Operator/Crew Preventive Maintenance Checks and Services - Continued
Table 2-E-1. Operator/Crew Preventive Maintenance Checks and Services - Continued
Table 2-E-1. Operator/Crew Preventive Maintenance Checks and Services - Continued
Table Z-E-2. ORGANIZATIONAL PREVENTIVE MAINTENANCE CHECKS AND SERVICES
Table Z-E-2. ORGANIZATIONAL PREVENTIVE MAINTENANCE CHECKS AND SERVICES - Continued
Table Z-E-2. ORGANIZATIONAL PREVENTIVE MAINTENANCE CHECKS AND SERVICES - Continued
Section III. REPAIR PARTS SUPPLY
Support Units and Activities
APPENDIX 3-A. PRESCRIBED LOAD LIST (PLL) AUTHORIZED STOCKAGE LIST (ASL)
Figure 2-9. Crane Operating Cycle - P&H Winch
Figure 2-10. Crane Operating Cycle - Gearmatic Winch
Figure 3-1. Upper lubrication Chart (10J827)
Figure 3-2. Carrier Lubrication Chart (105J828-C)
Figure 1-2. Crane Terminology
SECTION I
LIGHT BULBS
Figure 1-3. Range Diagram - 80' Boom (105X75-A)'
Figure 1-4. Range Diagram-100' Boom (105J683)
Figure 1-5. Dimensions and Clearance (105J831-B)
Figure 2-1. Carrier Controls
Figure 2-2. Voltmeter Operation
Figure 2-3. Heater Shut-Off Valve
Figure 2-4. Emergency Engine Shut Off
CARRIER OPERATION
OUTRIGGER OPERATION
Figure 2-5. Outrigger Locks
UPPER CONTROL IDENTIFICATION
Figure 2-7. Upper Controls
Figure 2-8. Winch Lever Positions
AUXILIARY WINCH SPEED SELECTOR SWITCH.
CRANE OPERATION
Figure 2-11. Carrier Remote Control Panel
OPERATION UNDER UNUSUAL CONDITIONS
Figure 2-12. Hand Signals for Crane Operation
OPERATION IN EXTREME HEAT.
INSTALLING ROPE ON DRUMS
Figure 2-13. Securing Rope to Drum
Figure 2-14.1 Boom Reeving For Clamshell Operation
Figure 2-15. Installing a Rope Socket
Figure 2-16. Jib Storage (911J90-E)
Figure 2-17. Jib Suspension (911J91)
Figure 2-18. Manual Fly Section (105JB81)
Figure 2-19. Counterweight Removal (100N2382)
Section III. LUBRICATION
MULTIPURPOSE GREASE
PETROLEUM GEAR OIL
POWER TRANSMISSION FLUID AND GEAR OIL
OPEN GEAR AND WIRE ROPE LUBRICANT
HEAVY DUTY MOTOR OIL
HYDRAULIC OIL
HIGH TEMPERATURE GREASE
Section IV. PREVENTIVE MAINTENANCE
PREVENTIVE MAINTENANCE
Figure 4-1. Checking Engine Oil Level
Figure 4-2. Hydraulic Oil Level
Figure 4-4. Engine Air Cleaner
Figure 4-6. Main Transmission Oil Level Plug
Figure 4-7. Auxiliary Transmission Oil Level Plug
Figure 4-8. Engine Oil Filter
Figure 4-9. Engine Fuel Filters
Figure 4-11. Adjusting Positive Slack Adjusters
Figure 4-12. Oil Levels - P&H Winch
Figure 4-14. Slewing Ring
Figure 4-16. Clutch Master Cylinder
Figure 4-17. Steering/Outrigger Filter
Figure 4-18. Clutch Adjustment
Figure 4-19. Changing Rear Axle Oil
Figure 4-20. Changing Main Transmission Oil
Figure 4-23. Quick Start
Section V. MACHINE STORAGE
MACHINE PREPARATION
CUMMINS ENGINE PREPARATION
REMOVAL FROM SHORT TERM STORAGE GENERAL
REMOVAL FROM LONG TERM STORAGE GENERAL
RESTORING MACHINE PROPER TO SERVICE
WEIGHLOAD AUTOMATIC SAFE LOAD INDICATOR
OPERATOR'S INSTRUCTIONS
ADJUSTMENTS
ADJUSTMENTS - Continued
ADJUSTMENTS - Continued
ADJUSTMENTS
CONTROL BOX
RECOIL DRUM ASSEMBLY
WEIGHLOAD AUTOMATIC SAFE LOAD INDICATOR, MK.1 MODELS 4, 5 and 6. - INSTALLATION INSTRUCTIONS
REEVING THE HOIST RAPE THROUGH THE DYNAMOMETER.
INSTALLING THE CONTROL BOX.
SKETCH 1
INSTALLING THE LOAD CELL IN THE DYNAMOMETER.
INSTALLING THE FLEXIBLE DRIVE CABLES.
INSTALLING THE ALARM UNIT AND ELECTRICAL WIRING.
SKETCH 2
CALIBRATING THE DYNAMOMETER.
SETTING THE RED POINTER READING AT THE CONTROL BOX.
INSTALLING THE SPRING MOTOR RECOIL DRUM.
INSTALLING THE SPRING MOTOR RECOIL DRUM. - Continued
INSTALLING THE STAINLESS STEEL WIRE CORD.
INSTALLING THE ROTARY FLEXIBLE DRIVE, AND SETTING.
INSTALLING THE ROTARY FLEXIBLE DRIVE, AND SETTING. - Continued
TELESCOPIC CONTROL BOX - MECHANICAL ASSEMBLY
STRUT JIB CONTROL BOX - MECHANICAL ASSEMBLY
TELESCOPIC CONTROL BOX - DRIVE ASSEMBLIES
STRUT JIB CONTROL BOX - DRIVE ASSEMBLIES
INDICATOR & LOAD CELL ASSEMBLY - REFERENCE 35
CAM ASSEMBLY - REFERENCE 36 (SPECIFY DUTY)
DOOR ASSEMBLY
GEAR PLATE ASSEMBLY
REMOTE RADIUS INDICATOR 12V or 24V
SPECIAL REFINEMENTS - (A) REMOTE RADIUS INDICATOR UNIT (B) SLEW AND DERRICK LIMIT INTERLOCKS
BELL AND LIGHT WARNING BOX
DYNAMOMETER
RECOIL DRUM ASSEMBLY
SUPPLEMENTAL MAINTENANCE AND REPAIR PARTS INSTRUCTIONS
TABLE OF CONTENTS
TABLE OF CONTENTS - Continued
MILSTRIP REQUISITION IDENTIFICATION AND CONTROL
MAINTENANCE FORMS AND RECORDS
Sample Format - MILSTRIP requisition for CCE (Non-NSN)
Sample Format - MILSTRIP requisition for CCE (NSN)
Section II. MAINTENANCE SUPPORT PLANNING DATA
DESCRIPTION
DESCRIPTION - Continued
WARRANTY
WARRANTY - Continued
WARRANTY - Continued
WARRANTY - Continued
WARRANTY - Continued
WARRANTY - Continued
Appendix 2 - A - MAINTENANCE ALLOCATION CHART
Explanation of Columns in the MAC, Section II
Section II. MAINTENANCE ALLOCATION CHART
Section II. MAINTENANCE ALLOCATION CHART - Continued
Section II. MAINTENANCE ALLOCATION CHART - Continued
Section II. MAINTENANCE ALLOCATION CHART - Continued
Section II. MAINTENANCE ALLOCATION CHART - Continued
Section II. MAINTENANCE ALLOCATION CHART - Continued
Section II. MAINTENANCE ALLOCATION CHART - Continued
Section II. MAINTENANCE ALLOCATION CHART - Continued
Section II. MAINTENANCE ALLOCATION CHART - Continued
Section II. MAINTENANCE ALLOCATION CHART - Continued
Section II. MAINTENANCE ALLOCATION CHART - Continued
Section II. MAINTENANCE ALLOCATION CHART - Continued
SECTION III. TOOL AND TEST EQUIPMENT REQUIREMENTS
SECTION III. TOOL AND TEST EQUIPMENT REQUIREMENTS - Continued
CCE MANUFACTURER FIELD CAMPAIGNS AND MODIFICATION PROCEDURES
APPENDIX 2-C. BASIC ISSUE ITEM LIST AND ITEMS TROOP INSTALLED OR AUTHORIZED
Maintenance code
MAINTENANCE AND OPERATING SUPPLIES
MAINTENANCE AND OPERATING SUPPLIES - Continued
MAINTENANCE AND OPERATING SUPPLIES - Continued
MAINTENANCE AND OPERATING SUPPLIES - Continued
APPENDIX 2-E. PREVENTIVE MAINTENANCE CHECKS AND SERVICES (CRANE)
APPENDIX 2-E. PREVENTIVE MAINTENANCE CHECKS AND SERVICES (CRANE) - Continued
APPENDIX 2-E. PREVENTIVE MAINTENANCE CHECKS AND SERVICES (CRANE) - Continued
Table 2-E-1. Operator/Crew Preventive Maintenance Checks and Services
Table 2-E-1. Operator/Crew Preventive Maintenance Checks and Services - Continued
Table 2-E-1. Operator/Crew Preventive Maintenance Checks and Services - Continued
Table 2-E-1. Operator/Crew Preventive Maintenance Checks and Services - Continued
Table 2-E-1. Operator/Crew Preventive Maintenance Checks and Services - Continued
Table Z-E-2. ORGANIZATIONAL PREVENTIVE MAINTENANCE CHECKS AND SERVICES
Table Z-E-2. ORGANIZATIONAL PREVENTIVE MAINTENANCE CHECKS AND SERVICES - Continued
Table Z-E-2. ORGANIZATIONAL PREVENTIVE MAINTENANCE CHECKS AND SERVICES - Continued
Section III. REPAIR PARTS SUPPLY
Support Units and Activities
APPENDIX 3-A. PRESCRIBED LOAD LIST (PLL) AUTHORIZED STOCKAGE LIST (ASL)
Figure 2-9. Crane Operating Cycle - P&H Winch
Figure 2-10. Crane Operating Cycle - Gearmatic Winch
Figure 3-1. Upper lubrication Chart (10J827)
Figure 3-2. Carrier Lubrication Chart (105J828-C)
