Chapter 1. INTRODUCTION - TM-5-3810-206-120013
Figure 1-1. Crane-shovel basic unit, right 3/4 rear view, and shipping dimensions.
oFigure 1-2. Crane-shovel basic unit, with crane boom installed
Tabulated Data. - TM-5-3810-206-120016
Tabulated Data. - continued
Table 1-1. Specific Gravity Temperature Correction for Batteries
Table 1-2. Cable Lengths, Diameter, and Use - TM-5-3810-206-120019
Figure 1-3. Crane and jib working ranges. ME 3810-201-12/1-4
Figure 1-5. Dragline working range".
Figure 1-6. Shovel working ranges. ME 3810-201-12' )6
Figure 1-7. Backhoe working ranges.
Figure 1-8 Piledriver clearance diagram.
Engine Wiring Installation
Figure 1-9. Wiring diagram (sheet 2 of 2).
Chapter 2. INSTALLATION AND OPERATING INSTRUCTIONS - TM-5-3810-206-120027
Figure 2-1. Crane-shovel basic unit, and accessories loaded and blocked for shipment, front view. - TM-5-3810-206-120028
Figure 2-2. Crane-shovel basic unit, and accessories loaded and blocked for shipment, rear view.
Figure 2-3. Front end attachments loaded and blocked for shipment (sheet 1 of 2). - TM-5-3810-206-120030
Figure 2-3. Front end attachments loaded and blocked for shipment (sheet 2 of 2).
Figure 2-4. Unloading crane-shovel basic unit by lifting. - TM-5-3810-206-120032
Figure 2-6. Crams boom, positioned for real or installation
Figure 2-7. Cow boom and jib boom removal or sheet 1 of 2).
Figure 2-7. Cam boom and jib boom diagram (sheet 2 of 2).
Figure 2-8. Crane front end attachment, with jib boom installed. - TM-5-3810-206-120036
Figure 2-9. Clamshell front end attachment reeving diagram. - TM-5-3810-206-120037
Figure 2-10. Clamshell front end attachment, installed view. - TM-5-3810-206-120038
Figure 2-11. Dragline front end attachment, installed view. - TM-5-3810-206-120039
Figure 2-13. Piledriver font end attachment, reeving diagram.
Figure 2-14. Piledriver front end attachment, installed view.
Figure 2-16. Backhoe front end attachment, reeving diagram
Figure 2-17. Backhoe front end attachment, installed view. - TM-5-3810-206-120043
Figure 2-18. Shovel front end attachment, installed view. - TM-5-3810-206-120044
Figure 2-19. Shovel front end attachment, reeving diagram.
Section II. MOVEMENT TO A NEW WORKSITE - TM-5-3810-206-120046
Section III. CONTROLS AND INSTRUMENTS - TM-5-3810-206-120047
Figure 2-22. Instrument control stand.
Figure 2-23. Crane operating control handles and levers. - TM-5-3810-206-120049
Figure 2-24. Crane, engine, and lighting controls.
Hot Engine Indicator (Warning) Light.
Figure 2-26. Heater control valves.
Crowd (Digging) and Retract Clutch Lever
Section IV. OPERATION UNDER USUAL CONDITIONS - TM-5-3810-206-120054
Stopping the Engine
Traveling
Section V. OPERATION UNDER UNUSUAL CONDITIONS - TM-5-3810-206-120057
Operation in Dusty or Sandy Areas - TM-5-3810-206-120058
Operation in Mud or Deep Water
Figure 2-29. Pressure primer discharger.
Operation of Crane Front End Attachment
Operation of Dragline Front End Attachment
Operation of Backhoe Front End Attachment.
Operation of Jib Boom Front End Attachment
Chapter 3. OPERATOR AND ORGANIZATIONAL MAINTENANCE INSTRUCTIONS - TM-5-3810-206-120065
Figure 3-1. Lubricating point identification (sheet 1 of 14). - TM-5-3810-206-120066
Figure 3-1. Lubricating point identification (sheet 2 of 14). - TM-5-3810-206-120067
Figure 3-1. Lubricating point identification (sheet 3 of 14). - TM-5-3810-206-120068
Figure 3-1. Lubricating point identification (sheet 5 of 14). - TM-5-3810-206-120069
Figure 3-1. Lubricating point identification (sheet 6 of 14). - TM-5-3810-206-120070
Figure 3-1. Lubricating point identification (sheet 7 of 14). - TM-5-3810-206-120071
Figure 3-1. Lubricating point identification (sheet 8 of 14). - TM-5-3810-206-120072
Figure 3-1. Lubricating point identification (sheet 9 of 14). - TM-5-3810-206-120073
Figure 3-1. Lubricating point identification (sheet 10 of 14). - TM-5-3810-206-120074
Figure 3-1. Lubricating point identification (sheet 11 of 14). - TM-5-3810-206-120075
Figure 3-1. Lubricating point identification (sheet 12 of 14). - TM-5-3810-206-120076
Figure 3-1. Lubricating point identification (sheet 13 of 14). - TM-5-3810-206-120077
Figure 3-1. Lubricating point identification (sheet 14 of 14). - TM-5-3810-206-120078
Figure 3-2. Air cleaner service (engine 687C-18-ES).
Figure 3-4. Engine oil filter service for engine model D333TA.
Figure 3-6. Chain case fill cap and breather service.
Section III. PREVENTIVE MAINTENANCE CHECKS AND SERVICES - TM-5-3810-206-120082
Table 3-2. Preventative Maintenance Checks and Services
Table 3-2. Preventative Maintenance Checks and Services - continued - TM-5-3810-206-120084
Table 3-2. Preventative Maintenance Checks and Services - continued - TM-5-3810-206-120085
Section IV. OPERATOR'S MAINTENANCE - TM-5-3810-206-120086
Fuel Filter Service
Figure 3-12. Fuel filter service an engine model D333TA.
Fuel Tank Filler Cap and Filter Service
Battery Service
Radiator Service - TM-5-3810-206-120091
Figure 3-17. Generator drive belt adjustment.
Swing (Jackshaft) Clutch Adjustment
Figure 3-1. Lubricating point identification (sheet 3 of 14). - TM-5-3810-206-120094
Figure 3-20. Hoist clutch shoes adjustment and removal points.
Figure 3-21. Hoist brake, digging brake, and planetary clutch band adjustment.
Hoist Clutch and Digging Clutch Adjustment - TM-5-3810-206-120097
Figure 3-24. Steering linkage and propel brake adjustment.
Figure 3-26. Boom hoist brake adjustment points.
Boom Hoist Brake Adjustment
Anti-sway (Boom Foot) Spring Adjustment
Figure 3-29. Trip cable adjustment.
Figure 3-31. Propel chain adjustment.
Figure 3-32. Track adjustment.
Cable Replacement
Table 3-3. Troubleshooting.
Table 3-3. Troubleshooting. - continued
Section VI. FIELD EXPEDIENT REPAIRS - TM-5-3810-206-120108
Section VII. RADIO INTERFERENCE SUPPRESSION - TM-5-3810-206-120109
Figure 3-33. Radio interference suppression components.
Section VIII. ORGANIZATIONAL MAINTENANCE PROCEDURES - TM-5-3810-206-120111
Figure 3-34. Valve (rocker arm) adjustment, model 687C-18-ES engine.
Section X. ENGINE LUBRICATING SYSTEM
Figure 3-37. Engine oil filters (model 687C-18-ES) disassembly, and reassembly, and oil filler pipe removal and installation.
Engine Oil Strainer (for Engine Model 687C- 18-ES)
Figure 3-38. Oil filters, removal, disassembly, reassembly, and installation for engine Model D333TA (sheet 2 of 2).
Figure 3-40. Engine oil level gauge (Dipstick).
Figure 3-41. External oil and ventilation lines, removal and installation.
Section XI. FUEL SYSTEM
Figure 3-43. Fuel injector and fuel line removal and installation (engine model 687C-18-ES).
Fuel Injector and Fuel Line
Figure 3-45. Air cleaner and mounting bracket, removal, disassembly and installation (on Crane model 855BG with engine 687C-18-ES).
Figure 3-46. Air cleaner, dry type, removal, disassembly, reassembly, and installation (for engine model D333TA).
Air Manifold (Blower to Blower) Engine Model 687C-18-ES
Figure 3-48. Fuel tank, lines, and fittings, removal and installation.
Fuel Filter (Secondary, on Engine Model 687C1 ES)
Figure 3-51. Fuel filter (for engine model D333TA), removal, disassembly, reassembly, and installation.
Governor Throttle Control Linkage
Removal and installation
Engine Shutoff Control
Figure 3-56. Blower Adapters, removal and installation (Engine Model 687C-18-ES).
Section XII. ELECTRICAL SYSTEM - TM-5-3810-206-120132
Battery Box
Figure 3-59. Generator test connections.
On Equipment Test. - TM-5-3810-206-120135
Figure 3-61. Generator voltage regulator test connection.
Figure 3-62. Generator voltage regulator and shook mount, removal and installation
Figure 3-64. Starter motor relay solenoid and inspection band removal and installation.
Figure 3-65. Starter motor brush replacement.
Figure 3-66. Receptacle (slave) electrical connector, removal and installation
Water Temperature Transmitter
Low Oil Pressure Switch
Figure 3-70. Overspeed governor, removal, installation, and speed adjustment (engine model 687C-18-ES).
Section XIII. EXHAUST SYSTEM - TM-5-3810-206-120144
Figure 3-71. Exhaust pipe, muffler, and cap, removal and installation (engine model 687C-18-ES).
Section XIV. COOLING SYSTEM
Figure 3-74. Fan guard and shroud (engine model 687C-18-ES), removal and installation
Figure 3-75. Fan guard (engine model D33TA) removal and installation.
Figure 3-76. Radiator, removal and installation
Figure 3-77. Fan and support bracket (engine model 687C-18-ES), removal and installation
Figure 3-79.Fan Idler pulley fan hub and fan belt removal disassembly reassembly installation and adjustment.
Figure 3-80. Thermostat housing, disassembly and reassembly.
Section XVI. POWER TRANSFER - TM-5-3810-206-120153
Figure 3-83. Transfer chain case cover, removal and installation.
Section XVII. HYDRAULIC SYSTEM - TM-5-3810-206-120155
Hydraulic Tank (Reservoir)
Figure 3-86. Hydraulic hose, lines, tubes, and fittings, removal and installation.
Swing and Propel Shiner Lever and Linkage
Figure 3-87. Lever stand showing compensator, lever, pedal, and linkage removal and adjustment points (sheet 2 of 2).
Figure 3-88. Swing and propel shifter lever and linkage, removal and installation.
Figure 3-89. Swing and propel shifter lever and linkages removal and installation.
Figure 3-90. Swing brake linkage adjustment.
Figure 3-91. Hydraulic clutch cylinder, removal and installation.
Section XVIII. ROTATING BASE (REVOLVING FRAME) - TM-5-3810-206-120164
Figure 3-93. Front hook rollers, removal and installation.
Figure 3-94. Rear hook rollers, removal and installation.
Figure 3-95. Jackshaft clutch shoes, removal and installation.
Figure 3-96. Main hoist clutch shoes, removal and installation.
Figure 3-97. Planetary clutch band and brake band, removal and installation.
Figure 3-98. Drum Lagging, removal and installation.
Figure 3-99. Sleeve nut, removal and installation.
Figure 3-101. Shovel sprocket and planetary pinion gear, removal and installation.
oFigure 3-102. Swing brake dirt guard, removal and installation
Figure 3-104. Hoist gear guard, removal and installation.
Figure 3-105. Vertical propel shaft guard, planetary gear guard, and horizontal gear train cover, removal and installation
Figure 3-109. Boom Planetary or hoist brake band, removal and installation.
Figure 3-110. Boom hoist holding pawl, removal and installation.
Figure 3-111. Propel brake band and linkage, removal and installation.
Figure 3-112. Steering wheel adjustment.
Section XIX. TRACKS - TM-5-3810-206-120180
Upper Track Support Rollers - TM-5-3810-206-120181
Section XX. INSTRUMENTS AND CONTROLS - TM-5-3810-206-120182
Figure 3-115. Tachometer-time totalizing meter, oil pressure indicator, fuel lever indicator, and ammeter, removal and installation.
Ammeter
Figure 3-116. Indicator light and switch, removal and installation.
Water Temperature Indicator - TM-5-3810-206-120186
Counterweight Extension
Figure 3-118. Handrail, panel, window frame, and cab, removal and installation.
Figure 3-119. Panels and swinging door, removal and installation.
Right Rear Side Panel
Figure 3-121. Panel, cover, and doors, removal and installation
Figure 3-122. Operator's seat, removal and installation.
Section XXIII. LIGHTS, LIGHT ENCLOSURE, AND COMPONENTS
Figure 3-124. Light enclosures and components, removal and installations
Figure 3-125. Gun case and tool box, removal and installation.
Figure 3-127. Glow plug, removal and installation
Chapter 4. MATERIAL USED IN CONNECTION WITH CRANE-SHOVEL
Figure 4-2. Revolving frame component relationship. - TM-5-3810-206-120198
Crowd and Retract Chain, Idler, and Tightener
Figure 4-3. Crowd and retract chain, removal, installation, and adjustment. - TM-5-3810-206-120200
Dipper Handle
Figure 4-5. Dipper teeth, removal and installation
Figure 4-6. Dipper trip mechanism, removal or installation
Figure 4-8. Dipper trip clutch mechanism, disassembly and reassembly. - TM-5-3810-206-120204
Dipper Trip Clutch Brakeshoe
Section II. CLAMSHELL, CRANE, AND DRAGLINE FRONT END ATTACHMENTS
Figure 4-10. Boom disassembly and reassembly. - TM-5-3810-206-120207
Figure 4-11. Boom (extension) section, removal and installation
Boom Harness Spreader
Figure 4-14. Fair lead and sheaves, disassembly and reassembly. - TM-5-3810-206-120210
Clamshell Bucket Teeth
Figure 4-16. Dragline bucket, teeth replacement. - TM-5-3810-206-120212
Figure 4-18. Boot point and idler sheaves, removal and installation
Figure 4-19. Jib boom, cribbed for installation, or removal.
Figure 4-21. Jib boom, disassembly or reassembly. - TM-5-3810-206-120215
Jib Boom, Strut, and Sheaves
Figure 4-23. Radius (boom angle) indicator, disassembly and reassembly.
Section III. BACKHOE FRONT END ATTACHMENT - TM-5-3810-206-120218
Figure 4-24. Backhoe front end attachment, installed view. - TM-5-3810-206-120219
Figure 4-25. Auxiliary gantry and boom foot adapters. - TM-5-3810-206-120220
Figure 4-26. Auxiliary gantry sheaves. - TM-5-3810-206-120221
Figure 4-27. Backhoe bucket, disassembly and reassembly. - TM-5-3810-206-120222
Figure 4-28. Backhoe bucket stick, disassembly and reassembly. - TM-5-3810-206-120223
Backhoe Bucket Stick
Figure 4-30. Backhoe boom disassembly and reassembly. - TM-5-3810-206-120225
Section IV. PILEDRIVER FRONT END ATTACHMENT - TM-5-3810-206-120226
Pile Lead Hangers
Figure 4-32. Pile lead attaching hardware.
Section V. ACCESSORIES - TM-5-3810-206-120229
Chapter 5. SHIPMENT AND LIMITED STORAGE, AND DEMOLITION TO PREVENT ENEMY USE - TM-5-3810-206-120230
Demolition by Explosives or Weapons Fire - TM-5-3810-206-120231
Appendix A. REFERENCES - TM-5-3810-206-120232
Appendix B. BASIC ISSUE ITEMS LIST - TM-5-3810-206-120233
Section II. BASIC ISSUE ITEMS - TM-5-3810-206-120234
Section III. MAINTENANCE AND OPERATING SUPPLIES - TM-5-3810-206-120235
Appendix C. MAINTENANCE ALLOCATION CHART - TM-5-3810-206-120236
Section II. MAINTENANCE ALLOCATION CHART - TM-5-3810-206-120237
Section II. MAINTENANCE ALLOCATION CHART - continued - TM-5-3810-206-120238
Section II. MAINTENANCE ALLOCATION CHART - continued - TM-5-3810-206-120239
Section II. MAINTENANCE ALLOCATION CHART - continued - TM-5-3810-206-120240
Section III. SPECIAL TOOL AND SPECIAL TEST EQUIPMENT REQUIREMENTS - TM-5-3810-206-120241
Section IV. REMARKS - TM-5-3810-206-120242
TM-5-3810-206-12 Crane-Shovel Basic Unit Crawler Mounted 40 Ton 2 Cu Yd Diesel Driven Manual
Figure 1-1. Crane-shovel basic unit, right 3/4 rear view, and shipping dimensions.
oFigure 1-2. Crane-shovel basic unit, with crane boom installed
Tabulated Data. - TM-5-3810-206-120016
Tabulated Data. - continued
Table 1-1. Specific Gravity Temperature Correction for Batteries
Table 1-2. Cable Lengths, Diameter, and Use - TM-5-3810-206-120019
Figure 1-3. Crane and jib working ranges. ME 3810-201-12/1-4
Figure 1-5. Dragline working range".
Figure 1-6. Shovel working ranges. ME 3810-201-12' )6
Figure 1-7. Backhoe working ranges.
Figure 1-8 Piledriver clearance diagram.
Engine Wiring Installation
Figure 1-9. Wiring diagram (sheet 2 of 2).
Chapter 2. INSTALLATION AND OPERATING INSTRUCTIONS - TM-5-3810-206-120027
Figure 2-1. Crane-shovel basic unit, and accessories loaded and blocked for shipment, front view. - TM-5-3810-206-120028
Figure 2-2. Crane-shovel basic unit, and accessories loaded and blocked for shipment, rear view.
Figure 2-3. Front end attachments loaded and blocked for shipment (sheet 1 of 2). - TM-5-3810-206-120030
Figure 2-3. Front end attachments loaded and blocked for shipment (sheet 2 of 2).
Figure 2-4. Unloading crane-shovel basic unit by lifting. - TM-5-3810-206-120032
Figure 2-6. Crams boom, positioned for real or installation
Figure 2-7. Cow boom and jib boom removal or sheet 1 of 2).
Figure 2-7. Cam boom and jib boom diagram (sheet 2 of 2).
Figure 2-8. Crane front end attachment, with jib boom installed. - TM-5-3810-206-120036
Figure 2-9. Clamshell front end attachment reeving diagram. - TM-5-3810-206-120037
Figure 2-10. Clamshell front end attachment, installed view. - TM-5-3810-206-120038
Figure 2-11. Dragline front end attachment, installed view. - TM-5-3810-206-120039
Figure 2-13. Piledriver font end attachment, reeving diagram.
Figure 2-14. Piledriver front end attachment, installed view.
Figure 2-16. Backhoe front end attachment, reeving diagram
Figure 2-17. Backhoe front end attachment, installed view. - TM-5-3810-206-120043
Figure 2-18. Shovel front end attachment, installed view. - TM-5-3810-206-120044
Figure 2-19. Shovel front end attachment, reeving diagram.
Section II. MOVEMENT TO A NEW WORKSITE - TM-5-3810-206-120046
Section III. CONTROLS AND INSTRUMENTS - TM-5-3810-206-120047
Figure 2-22. Instrument control stand.
Figure 2-23. Crane operating control handles and levers. - TM-5-3810-206-120049
Figure 2-24. Crane, engine, and lighting controls.
Hot Engine Indicator (Warning) Light.
Figure 2-26. Heater control valves.
Crowd (Digging) and Retract Clutch Lever
Section IV. OPERATION UNDER USUAL CONDITIONS - TM-5-3810-206-120054
Stopping the Engine
Traveling
Section V. OPERATION UNDER UNUSUAL CONDITIONS - TM-5-3810-206-120057
Operation in Dusty or Sandy Areas - TM-5-3810-206-120058
Operation in Mud or Deep Water
Figure 2-29. Pressure primer discharger.
Operation of Crane Front End Attachment
Operation of Dragline Front End Attachment
Operation of Backhoe Front End Attachment.
Operation of Jib Boom Front End Attachment
Chapter 3. OPERATOR AND ORGANIZATIONAL MAINTENANCE INSTRUCTIONS - TM-5-3810-206-120065
Figure 3-1. Lubricating point identification (sheet 1 of 14). - TM-5-3810-206-120066
Figure 3-1. Lubricating point identification (sheet 2 of 14). - TM-5-3810-206-120067
Figure 3-1. Lubricating point identification (sheet 3 of 14). - TM-5-3810-206-120068
Figure 3-1. Lubricating point identification (sheet 5 of 14). - TM-5-3810-206-120069
Figure 3-1. Lubricating point identification (sheet 6 of 14). - TM-5-3810-206-120070
Figure 3-1. Lubricating point identification (sheet 7 of 14). - TM-5-3810-206-120071
Figure 3-1. Lubricating point identification (sheet 8 of 14). - TM-5-3810-206-120072
Figure 3-1. Lubricating point identification (sheet 9 of 14). - TM-5-3810-206-120073
Figure 3-1. Lubricating point identification (sheet 10 of 14). - TM-5-3810-206-120074
Figure 3-1. Lubricating point identification (sheet 11 of 14). - TM-5-3810-206-120075
Figure 3-1. Lubricating point identification (sheet 12 of 14). - TM-5-3810-206-120076
Figure 3-1. Lubricating point identification (sheet 13 of 14). - TM-5-3810-206-120077
Figure 3-1. Lubricating point identification (sheet 14 of 14). - TM-5-3810-206-120078
Figure 3-2. Air cleaner service (engine 687C-18-ES).
Figure 3-4. Engine oil filter service for engine model D333TA.
Figure 3-6. Chain case fill cap and breather service.
Section III. PREVENTIVE MAINTENANCE CHECKS AND SERVICES - TM-5-3810-206-120082
Table 3-2. Preventative Maintenance Checks and Services
Table 3-2. Preventative Maintenance Checks and Services - continued - TM-5-3810-206-120084
Table 3-2. Preventative Maintenance Checks and Services - continued - TM-5-3810-206-120085
Section IV. OPERATOR'S MAINTENANCE - TM-5-3810-206-120086
Fuel Filter Service
Figure 3-12. Fuel filter service an engine model D333TA.
Fuel Tank Filler Cap and Filter Service
Battery Service
Radiator Service - TM-5-3810-206-120091
Figure 3-17. Generator drive belt adjustment.
Swing (Jackshaft) Clutch Adjustment
Figure 3-1. Lubricating point identification (sheet 3 of 14). - TM-5-3810-206-120094
Figure 3-20. Hoist clutch shoes adjustment and removal points.
Figure 3-21. Hoist brake, digging brake, and planetary clutch band adjustment.
Hoist Clutch and Digging Clutch Adjustment - TM-5-3810-206-120097
Figure 3-24. Steering linkage and propel brake adjustment.
Figure 3-26. Boom hoist brake adjustment points.
Boom Hoist Brake Adjustment
Anti-sway (Boom Foot) Spring Adjustment
Figure 3-29. Trip cable adjustment.
Figure 3-31. Propel chain adjustment.
Figure 3-32. Track adjustment.
Cable Replacement
Table 3-3. Troubleshooting.
Table 3-3. Troubleshooting. - continued
Section VI. FIELD EXPEDIENT REPAIRS - TM-5-3810-206-120108
Section VII. RADIO INTERFERENCE SUPPRESSION - TM-5-3810-206-120109
Figure 3-33. Radio interference suppression components.
Section VIII. ORGANIZATIONAL MAINTENANCE PROCEDURES - TM-5-3810-206-120111
Figure 3-34. Valve (rocker arm) adjustment, model 687C-18-ES engine.
Section X. ENGINE LUBRICATING SYSTEM
Figure 3-37. Engine oil filters (model 687C-18-ES) disassembly, and reassembly, and oil filler pipe removal and installation.
Engine Oil Strainer (for Engine Model 687C- 18-ES)
Figure 3-38. Oil filters, removal, disassembly, reassembly, and installation for engine Model D333TA (sheet 2 of 2).
Figure 3-40. Engine oil level gauge (Dipstick).
Figure 3-41. External oil and ventilation lines, removal and installation.
Section XI. FUEL SYSTEM
Figure 3-43. Fuel injector and fuel line removal and installation (engine model 687C-18-ES).
Fuel Injector and Fuel Line
Figure 3-45. Air cleaner and mounting bracket, removal, disassembly and installation (on Crane model 855BG with engine 687C-18-ES).
Figure 3-46. Air cleaner, dry type, removal, disassembly, reassembly, and installation (for engine model D333TA).
Air Manifold (Blower to Blower) Engine Model 687C-18-ES
Figure 3-48. Fuel tank, lines, and fittings, removal and installation.
Fuel Filter (Secondary, on Engine Model 687C1 ES)
Figure 3-51. Fuel filter (for engine model D333TA), removal, disassembly, reassembly, and installation.
Governor Throttle Control Linkage
Removal and installation
Engine Shutoff Control
Figure 3-56. Blower Adapters, removal and installation (Engine Model 687C-18-ES).
Section XII. ELECTRICAL SYSTEM - TM-5-3810-206-120132
Battery Box
Figure 3-59. Generator test connections.
On Equipment Test. - TM-5-3810-206-120135
Figure 3-61. Generator voltage regulator test connection.
Figure 3-62. Generator voltage regulator and shook mount, removal and installation
Figure 3-64. Starter motor relay solenoid and inspection band removal and installation.
Figure 3-65. Starter motor brush replacement.
Figure 3-66. Receptacle (slave) electrical connector, removal and installation
Water Temperature Transmitter
Low Oil Pressure Switch
Figure 3-70. Overspeed governor, removal, installation, and speed adjustment (engine model 687C-18-ES).
Section XIII. EXHAUST SYSTEM - TM-5-3810-206-120144
Figure 3-71. Exhaust pipe, muffler, and cap, removal and installation (engine model 687C-18-ES).
Section XIV. COOLING SYSTEM
Figure 3-74. Fan guard and shroud (engine model 687C-18-ES), removal and installation
Figure 3-75. Fan guard (engine model D33TA) removal and installation.
Figure 3-76. Radiator, removal and installation
Figure 3-77. Fan and support bracket (engine model 687C-18-ES), removal and installation
Figure 3-79.Fan Idler pulley fan hub and fan belt removal disassembly reassembly installation and adjustment.
Figure 3-80. Thermostat housing, disassembly and reassembly.
Section XVI. POWER TRANSFER - TM-5-3810-206-120153
Figure 3-83. Transfer chain case cover, removal and installation.
Section XVII. HYDRAULIC SYSTEM - TM-5-3810-206-120155
Hydraulic Tank (Reservoir)
Figure 3-86. Hydraulic hose, lines, tubes, and fittings, removal and installation.
Swing and Propel Shiner Lever and Linkage
Figure 3-87. Lever stand showing compensator, lever, pedal, and linkage removal and adjustment points (sheet 2 of 2).
Figure 3-88. Swing and propel shifter lever and linkage, removal and installation.
Figure 3-89. Swing and propel shifter lever and linkages removal and installation.
Figure 3-90. Swing brake linkage adjustment.
Figure 3-91. Hydraulic clutch cylinder, removal and installation.
Section XVIII. ROTATING BASE (REVOLVING FRAME) - TM-5-3810-206-120164
Figure 3-93. Front hook rollers, removal and installation.
Figure 3-94. Rear hook rollers, removal and installation.
Figure 3-95. Jackshaft clutch shoes, removal and installation.
Figure 3-96. Main hoist clutch shoes, removal and installation.
Figure 3-97. Planetary clutch band and brake band, removal and installation.
Figure 3-98. Drum Lagging, removal and installation.
Figure 3-99. Sleeve nut, removal and installation.
Figure 3-101. Shovel sprocket and planetary pinion gear, removal and installation.
oFigure 3-102. Swing brake dirt guard, removal and installation
Figure 3-104. Hoist gear guard, removal and installation.
Figure 3-105. Vertical propel shaft guard, planetary gear guard, and horizontal gear train cover, removal and installation
Figure 3-109. Boom Planetary or hoist brake band, removal and installation.
Figure 3-110. Boom hoist holding pawl, removal and installation.
Figure 3-111. Propel brake band and linkage, removal and installation.
Figure 3-112. Steering wheel adjustment.
Section XIX. TRACKS - TM-5-3810-206-120180
Upper Track Support Rollers - TM-5-3810-206-120181
Section XX. INSTRUMENTS AND CONTROLS - TM-5-3810-206-120182
Figure 3-115. Tachometer-time totalizing meter, oil pressure indicator, fuel lever indicator, and ammeter, removal and installation.
Ammeter
Figure 3-116. Indicator light and switch, removal and installation.
Water Temperature Indicator - TM-5-3810-206-120186
Counterweight Extension
Figure 3-118. Handrail, panel, window frame, and cab, removal and installation.
Figure 3-119. Panels and swinging door, removal and installation.
Right Rear Side Panel
Figure 3-121. Panel, cover, and doors, removal and installation
Figure 3-122. Operator's seat, removal and installation.
Section XXIII. LIGHTS, LIGHT ENCLOSURE, AND COMPONENTS
Figure 3-124. Light enclosures and components, removal and installations
Figure 3-125. Gun case and tool box, removal and installation.
Figure 3-127. Glow plug, removal and installation
Chapter 4. MATERIAL USED IN CONNECTION WITH CRANE-SHOVEL
Figure 4-2. Revolving frame component relationship. - TM-5-3810-206-120198
Crowd and Retract Chain, Idler, and Tightener
Figure 4-3. Crowd and retract chain, removal, installation, and adjustment. - TM-5-3810-206-120200
Dipper Handle
Figure 4-5. Dipper teeth, removal and installation
Figure 4-6. Dipper trip mechanism, removal or installation
Figure 4-8. Dipper trip clutch mechanism, disassembly and reassembly. - TM-5-3810-206-120204
Dipper Trip Clutch Brakeshoe
Section II. CLAMSHELL, CRANE, AND DRAGLINE FRONT END ATTACHMENTS
Figure 4-10. Boom disassembly and reassembly. - TM-5-3810-206-120207
Figure 4-11. Boom (extension) section, removal and installation
Boom Harness Spreader
Figure 4-14. Fair lead and sheaves, disassembly and reassembly. - TM-5-3810-206-120210
Clamshell Bucket Teeth
Figure 4-16. Dragline bucket, teeth replacement. - TM-5-3810-206-120212
Figure 4-18. Boot point and idler sheaves, removal and installation
Figure 4-19. Jib boom, cribbed for installation, or removal.
Figure 4-21. Jib boom, disassembly or reassembly. - TM-5-3810-206-120215
Jib Boom, Strut, and Sheaves
Figure 4-23. Radius (boom angle) indicator, disassembly and reassembly.
Section III. BACKHOE FRONT END ATTACHMENT - TM-5-3810-206-120218
Figure 4-24. Backhoe front end attachment, installed view. - TM-5-3810-206-120219
Figure 4-25. Auxiliary gantry and boom foot adapters. - TM-5-3810-206-120220
Figure 4-26. Auxiliary gantry sheaves. - TM-5-3810-206-120221
Figure 4-27. Backhoe bucket, disassembly and reassembly. - TM-5-3810-206-120222
Figure 4-28. Backhoe bucket stick, disassembly and reassembly. - TM-5-3810-206-120223
Backhoe Bucket Stick
Figure 4-30. Backhoe boom disassembly and reassembly. - TM-5-3810-206-120225
Section IV. PILEDRIVER FRONT END ATTACHMENT - TM-5-3810-206-120226
Pile Lead Hangers
Figure 4-32. Pile lead attaching hardware.
Section V. ACCESSORIES - TM-5-3810-206-120229
Chapter 5. SHIPMENT AND LIMITED STORAGE, AND DEMOLITION TO PREVENT ENEMY USE - TM-5-3810-206-120230
Demolition by Explosives or Weapons Fire - TM-5-3810-206-120231
Appendix A. REFERENCES - TM-5-3810-206-120232
Appendix B. BASIC ISSUE ITEMS LIST - TM-5-3810-206-120233
Section II. BASIC ISSUE ITEMS - TM-5-3810-206-120234
Section III. MAINTENANCE AND OPERATING SUPPLIES - TM-5-3810-206-120235
Appendix C. MAINTENANCE ALLOCATION CHART - TM-5-3810-206-120236
Section II. MAINTENANCE ALLOCATION CHART - TM-5-3810-206-120237
Section II. MAINTENANCE ALLOCATION CHART - continued - TM-5-3810-206-120238
Section II. MAINTENANCE ALLOCATION CHART - continued - TM-5-3810-206-120239
Section II. MAINTENANCE ALLOCATION CHART - continued - TM-5-3810-206-120240
Section III. SPECIAL TOOL AND SPECIAL TEST EQUIPMENT REQUIREMENTS - TM-5-3810-206-120241
Section IV. REMARKS - TM-5-3810-206-120242
TM-5-3810-206-12 Crane-Shovel Basic Unit Crawler Mounted 40 Ton 2 Cu Yd Diesel Driven Manual
