INTRODUCTION - TM-5-3810-232-120075
Figure 1-1. Crane, left rear, three-quarter view (model 2380).
Figure 1-2. Crane, left rear, three-quarter view (model 2385).
Figure 1-3. Crane, , right. front, three-quarter view, with shipping dimensions (model 2880).
Figure 1-4. Crane, right front, three-quarter view with shipping dimensions (model 2385).
Difference in Models - TM-5-3810-232-120080
Difference in Models-CONT. - TM-5-3810-232-120081
Difference in Models-CONT. - TM-5-3810-232-120082
Difference in Models-CONT. - TM-5-3810-232-120083
Figure 1-5. Wiring diagram (model 2380 carrier) sheet 1 of 2.
Figure 1-5. Wiring diagram (model S80 crane) Sheet 2 of 2
Figure 1-6. Wiring diagram (model 2385)
Electrical Reference
Figure 1-7. Hydraulic diagram (model 2380)
Figure 1-8. Hydraulic diagram (model 2385)
CHAPTER 2 OPERATING INSTRUCTIONS - TM-5-3810-232-120090
Figure 2-2. Crane boomfoot pins, installation
Figure 2-3. Crane boom installations
Installation - TM-5-3810-232-120093
Figure 2-4. Crane boom revving diagram.
Figure 2-5. Crane boom reeving, clamshell piledriver and dragline.
Figure 2-6. Crane trouble light and reel assembly
Figure 2-7. Carrier trouble light and reel assembly (Model 2380)
Section II. MOVEMENT TO A NEW WORKSITE - TM-5-3810-232-120098
Figure 2-9. Utility blade secured with blade latch
Figure 2-10. Utility blade secured with blade brace
Figure 2-11. Boom secured to utility blade
Figure 2-12. Manuel rear steering lock, installation
Figure 2-13. Anti-rotation rods in the secured position (model 2380)
Section III. CONTROLS AND INSTRUMENTS - TM-5-3810-232-120104
Figure 2-14. Carrier controls and instruments (model 2380) (sheet 1 of2)
Figure 2-14. Carrier controls and instruments (model 2380). (Sheet 2 of 2)
Carrier Controls and Instruments - TM-5-3810-232-120107
Carrier Controls and Instruments-CONT. - TM-5-3810-232-120108
Figure 2-15. Defroster fan and wind shield wiper (model 2380).
Figure 2-16 Carrier controls and instruments (model 2385). Sheet 1 of 2
Figure 2-16. Carrier controls and instruments (model 2385) Sheet 2 of 2
Carrier Controls and Instruments-C0NT.
Carrier Controls and Instruments-CONT. - TM-5-3810-232-120113
Carrier Controls and Instruments-CONT. - TM-5-3810-232-120114
Figure 2-17. Park-abort control (model 2385).
Figure 2-19. Crane Controls (Sheet 1 of 2).
Figure 2-19. Crane controls. (Sheet 2 of 2).
Crane Controls and Instruments
Section IV. OPERATION UNDER USUAL CONDITIONS - TM-5-3810-232-120119
Starting the Carrier Engine
Operating the Crane Carrier (Model 2380)
Figure 2-21. Propeller., shafts, removal
Figure 2-22. Tow-bar and air hoses connected
Positioning Outrigger Floats or Installing Stabilizer Wedges.
Figure 2-23. Stowed outrigger floats, removal aid installation. (model 2380) sheet 1 of 2.
Figure 2-23. Stowed outrigger floats, removal and installation (model 2380) Sheet 2 of 2.
Figure 2-24. Outrigger floats in in operating position or stabilizer wedges, installation.
Operating the Crane Carrier
Figure 2-25. Brake chamber emergency release link (model 2385).
Starting Crane Engine
Stopping Crane Engine
Figure 2-27. Crane operating instructions, Sheet 1 of 2.
Section V. OPERATION UNDER UNUSUAL CONDITIONS - TM-5-3810-232-120133
Operation in Extreme Heat - TM-5-3810-232-120134
Section VI. OPERATION OF AUXILIARY MATERIEL USED IN CONJUNCTION WITH THE CRANE AND CARRIER
Crane Carrier Fire Extinguisher (Dry Chemical Type)
CHAPTER 3 OPERATOR'S MAINTENANCE INSTRUCTIONS - TM-5-3810-232-120137
Figure 3-5. Crane engine air cleaner service.
Section IIl. PREVENTIVE MAINTENANCE CHECKS AND SERVICES
Table 3-1. Preventive Maintenance Checks and Services - TM-5-3810-232-120140
Table 3-1. Preventive Maintenance Checks and Services - TM-5-3810-232-120141
Table 3-2. Preventive Maintenance Checks and services - TM-5-3810-232-120142
Section IV. TROUBLESHOOTING - TM-5-3810-232-120143
Section V. MAINTENANCE OF ENGINE FUEL FILTERS AND CRANKCASE BREATHER
Figure 3-7. Carrier air cleaner service (model 2385)
Section VI. MAINTENANCE OF FUEL TANKS AND STARTING AIDS
Section VII. MAINTENANCE OF ENGINE V-BELTS
Figure 3-12. Carrier engine V-belt adjustments (model 22385)
Figure 3-13. Crane engine V-belt adjustments. Sheet 1 of 3
Section VIII. MAINTENANCE OF TIRES AND BATTERIES
Section IX. MAINTENANCE OF COOLANT SYSTEMS
Figure 3-14. Bleeding carrier coolant system.
CHAPTER 4 ORGANIZATIONAL MAINTENANCE INSTRUCTIONS - TM-5-3810-232-120153
Section IV. LUBRICATION INSTRUCTIONS
Table 4-2 preventative Maintenance Check and Services - TM-5-3810-232-120155
Table 4-2 preventative Maintenance Check and Services - TM-5-3810-232-120156
Table 4-2 preventative Maintenance Check and Services - TM-5-3810-232-120157
Section VI. TROUBLESHOOTING
Table 4-4. Troubleshooting
Section VII. RADIO INTERFERENCE SUPPRESSION - TM-5-3810-232-120160
Figure 4-3. Carrier engine exhaust assembly, removal add installation, (Model 2380).
Figure 4-4. Carrier engine exhaust assembly, removal and installation (Model2385)
Figure 4-5. Crane engine exhaust assembly, intake and exhaust manifolds, removal and installation. - TM-5-3810-232-120163
Figure 4-5. Crane engine exhaust assembly, intake and exhaust manifolds, removal and installation. - TM-5-3810-232-120164
Section IX. MAINTENANCE OF ROCKER ARM COVERS
Figure 4-6. Carrier engine rocker arm cover, removal and installation
Figure 4-7. Crane engine rocker arm cover, removal and installation
Section X. MAINTENANCE OF CARRIER ENGINE FUEL SYSTEM
Figure 4-9. Fuel filters, disassembly and reassembly
Figure 4-10. Carrier fuel tank, removal and installation (Model 2380)
Figure 4-11. Carrier fuel tanks, lines and fittings, disassembly and reassembly (Model 2380)
Figure 4-12. Carrier fuel tank, removal and installation (Model 2385)
Figure 4-13. Carrier fuel tanks, lines and fittings, disassembly and reassembly (Model 2385).
Figure 4-14. Carrier engine fuel injector adjustment
Figure 4-15. Carrier engine valve crosshead adjustment.
Figure 4-16. Carrier engine valve adjustment. - TM-5-3810-232-120176
Figure 4-16. Carrier engine valve adjustment. - TM-5-3810-232-120177
Figure 4-18. Carrier engine air cleaner, disassembly and reassembly. (Model 2380)
Figure 4-19. Carrier engine air cleaner, removal and installation (model 2385).
Figure 4-20. Carrier engine air cleaner, disassembly and reassembly (model 2385).
Figure 4-21. Carrier engine throttle controls, removal and installation.
Figure 4-22. Fuel pump filter, removal and installation
Figure 4-23. Carrier engine governor adjustment
Section XI. MAINTENANCE OF CRANE ENGINE FUEL SYSTEM
Figure 4-25. Cradle engine fuel tank, removal and installation.
Figure 4-26. Crane fuel tank, lines and fittings, disassembly and reassembly
Fuel Filters
Figure 4-27. Fuel inlet connector screen, removal and installation
Figure 4-29. Valve crosshead adjusting screw
Figure 4-30. Valve adjustment
Figure 4-31. Crane engine air cleaner, removal ad installation.
Figure 4-32. Crane engine air cleaner, disassemble and reassembly
Throttle Control Assembly
Section XII. MAINTENANCE OF CARRIER ENGINE LUBRICATION SYSTEM
Figure 4-35. Carrier engine oil filters removal and installation
Crankcase Breather
Section XIII. MAINTENANCE OF CRANE ENGINE LUBRICATION SYSTEM
Figure 4-40. Crane engine oil filters, disassembly and reassembly
Section XIV. MAINTENANCE OF CARRIER ENGINE COOLING SYSTEM
Figure 4-42. Fan belts and water pump and alternator drive belts removal and installation (model 2385)
Figure 4-43. Carrier engine coolant lines, and fittings, removal and installation (Model 2385).
Figure 4-44. Carrier engine coolant lines and fittings. Removal and installation (Model 2385).
Thermostat, Thermostat Housing and Related Parts
Figure 4-46. Carrier engine cooling system water filter removal and installation. - TM-5-3810-232-120204
Figure 4-46. Carrier engine cooling system water filter removal and installation. - TM-5-3810-232-120205
Figure 4-48. Crane engine coolant hoses, lines and fittings, removal and installation.
Figure 4-49. Crane engine thermostat housing, removal and installation
Figure 4-50. Crane engine radiator fan guards, removal and installation.
Figure 4-51. Crane engine fan belts and fan removal and installation
Figure 4-52. Crane engine radiator, removal and disassembly.
Section XVI. CARRIER ENGINE ELECTRICAL SYSTEM CONTROLS AND INSTRUMENTS
Figure 4-53. Carrier battery box, removal and installation (model 2380)
Figure 4-54. Carrier battery box, batteries and cables, removal and installation ({model 2885).
Figure 4-56. Carrier starter brush replacement.
Figure 4-57. Carrier magnetic switch. removal and installation.
Figure 4-58. Carrier generator. removal and installation (model 2380).
Figure 4-59. Generator brushes, removal and installation (model 2380).
Figure 4-60. Carrier Engine alternator removal and installation. (model 2385).
Figure 4-61. Carrier instrument panels. removal and installation
Figure 4-62. Carrier i?7strunmet panels, disassembly and reassembly (Model 2380).
Figure 4-63. Carrier instrument panels, disassembly and reassembly (model 2585)
Figure 4-64. Carrier engine temperature thermostat and warning lights sending units, removal and installation.
Service and Stop Blackout Taillights
Figure 4-67. Service and stop blackout, taillights, removal and installation. (Model23(80).
Figure 4-68. Service and stop blackout, taillights
Figure 4-69. Marker, blackout and headlights, removal and installation.(Model 2380)
Figure 4-70. Marker, blackout and headlights removal and installation (model 2385).
Figure 4-71. Headlight adjusting diagram.
Figure 4-73. Carrier slave receptacle, removal and installation (model 2380).
Figure 4-74. Carrier slave receptacle, removal and installation. (Model 2385).
Figure 4-76. Turn signal switch, removal and installation.
Section XVII. MAINTENANCE OF CRANE ENGINE ELECTRICAL SYSTEM CONTROLS AND INSTRUMENTS
Figure 4-78. Crane engine starter and .solenoid, removal and installation. Sheet 1 of 3.
Figure 4-78. Crane engine s tarter and solenoid, removal and installation, Sheet 3 of 3
Figure 4-79. Crane engine generator belt, removal and installation
Figure 4-80. Crane instrument panel, removal and installation
Figure 4-81. Crane instrument panel, disassembly and reassembly
Figure 4-82. Crane engine oil pressure sending unit and pressure switch, removal and installation
Figure 4-84. Crane slave receptacle, removal and installation
Figure 4-85. Crane horn, removal and installation
Section XVIII. CRANE HYDRAULIC SYSTEM
Section XIX. CRANE CLUTCH AND BRAKE ASSEMBLIES, CONTROLS AND LINKAGE
Figure 4-87. Master clutch control assembly adjustment
Figure 4-88. Crane engine clutch adjustment. Sheet 2 of 2
Figure 4-89. Clutch band adjustment
Figure 4-90. Auxiliary clutch adjustment
Figure 4-91. Hoist clutch adjustment
Figure 4-92. Boom hoist Brakeband adjustment
Figure 4-93. Hoist brakeband adjustment
Section XX. DRIVE CHAINS AND GEAR GUARDS
Figure 4-94. Primary drive chain case cover, removal and installation
Figure 4-95. Primary drive chain, removal installation and adjustment.
Figure 4-96. Power load lowering dfrive chain removal and installlation.
Figure 4-97. Boom hoist drive chain guard and chain, removal and installation
Figure 4-98. Gear guards, removal and installation
Figure 4-99. Crane boom, disassembly and reassembly
Figure 4-100. Bridle assembly, disassembly and reassembly
Figure 4-101. Boom angle indicator, Removal and installation
Figure 4-102. Crane walkway assembly, removal and installation.
Figure 4-104. Crane cab door, removal and installation
Figure 4-105. Crane operators seat, removal and installation.
Section XXIII. CARRIER TRANSMISSION AND TORQUE CONVERTER OIL FILTER
Figure 4-107. Trans mission and torque converter oil filter, disassembly and reassembly.
Section XXIV. CARRIER STEERING CONTROLS
Figure 4-108. Carrier steering hydraulic system schematic
Figure 4-109. Carrier steering hydraulic system schematic
Figure 4-110. Steering wheel removal and installation.
Figure 4-111. Hydraulic oil filter, removal and installation (model 2380).
Figure 4-113. Hydraulic oil filter, disassembly and reassembly
Figure 4-114. Manifold, control valves, and related parts removal and installation (model S80).
Figure 4-115. Manifold control valves, and related parts, removal and installation (model 2385).
Figure 4-116. Control valve, disassembly and reassembly
Figure 4-117. Control valve stop adjustment
Section XXVI. AIR SYSTEM
Figure 4-118. Accumulator, removal and installation.
Figure 4-119. Carrier air brake system, piping diagram (model 2380).
Figure 4-120. Carrier air brake system, piping diagram (model 2385).
Figure 4-121. Brake valve, removal and installation
Figure 4-123. Pressure regulating valve, removal and installation.
Figure 4-126. Air compressor governor adjustment.
Figure 4-128. Air chamber, removal and installation
Figure 4-19. Brake adjustment
Section XXVII. CARRIER FRAME
Figure 4-131. Carrier fender, removal and installation
Figure 4-132. Fender mounting bracket ins tailed.
Section XXVIII. CARRIER CAB AND COMPONENTS
Figure 4-133. Carrier cab side window glass, removal and installations.
Figure 4-134. Carrier cab seat, removal and installation
Figure 4-135. Carrier cab door, removal and installation.
Figure 4-157. Windshield wiper motor, disassembly and reassembly.
Section XXIX. UTILITY BLADE ASSEMBLY
Figure 4-138. Cutting edge and end bits, removal and installation
Section XXX. CRANE AND CARRIER ACCESSORIES
Figure 4-140. Crane heater, disassembly and reassembly
Figure 4-141. Carrier cab heater, removal and installation
Figure 4-142. Carrier cab heater, disassembly and reassembly
Figure 4-143. Defroster fan, removal and installation
APPENDIX A REFERENCES - TM-5-3810-232-120298
APPENDIX B BASIC ISSUE ITEMS LIST - TM-5-3810-232-120299
Section II. BASIC ISSUE ITEMS - TM-5-3810-232-120300
Section III. MAINTENANCE AND OPERATING SUPPLIES - TM-5-3810-232-120301
Section III. MAINTENANCE AND OPERATING SUPPLIES-cont.
APPENDIX C MAINTENANCE ALLOCATION CHART - TM-5-3810-232-120303
SECTION II. MAINTENANCE ALLOCATION CHART - TM-5-3810-232-120304
SECTION II. MAINTENANCE ALLOCATION CHART - TM-5-3810-232-120305
SECTION II. MAINTENANCE ALLOCATION CHART - TM-5-3810-232-120306
SECTION II. MAINTENANCE ALLOCATION CHART - TM-5-3810-232-120307
SECTION II. MAINTENANCE ALLOCATION CHART - TM-5-3810-232-120308
SECTION II. MAINTENANCE ALLOCATION CHART - TM-5-3810-232-120309
FIGURE FO1. HYDRAULIC CIRCUIT PRESSURE CHECK POINTS
WARNING - TM-5-3810-232-120317
TM-5-3810-232-12 Crane Wheel Mounted: 20 Ton at 10 Foot Radius 2 Engines Diesel Engine Driven 4x4 Air Transportable Phase III Manual
Figure 1-1. Crane, left rear, three-quarter view (model 2380).
Figure 1-2. Crane, left rear, three-quarter view (model 2385).
Figure 1-3. Crane, , right. front, three-quarter view, with shipping dimensions (model 2880).
Figure 1-4. Crane, right front, three-quarter view with shipping dimensions (model 2385).
Difference in Models - TM-5-3810-232-120080
Difference in Models-CONT. - TM-5-3810-232-120081
Difference in Models-CONT. - TM-5-3810-232-120082
Difference in Models-CONT. - TM-5-3810-232-120083
Figure 1-5. Wiring diagram (model 2380 carrier) sheet 1 of 2.
Figure 1-5. Wiring diagram (model S80 crane) Sheet 2 of 2
Figure 1-6. Wiring diagram (model 2385)
Electrical Reference
Figure 1-7. Hydraulic diagram (model 2380)
Figure 1-8. Hydraulic diagram (model 2385)
CHAPTER 2 OPERATING INSTRUCTIONS - TM-5-3810-232-120090
Figure 2-2. Crane boomfoot pins, installation
Figure 2-3. Crane boom installations
Installation - TM-5-3810-232-120093
Figure 2-4. Crane boom revving diagram.
Figure 2-5. Crane boom reeving, clamshell piledriver and dragline.
Figure 2-6. Crane trouble light and reel assembly
Figure 2-7. Carrier trouble light and reel assembly (Model 2380)
Section II. MOVEMENT TO A NEW WORKSITE - TM-5-3810-232-120098
Figure 2-9. Utility blade secured with blade latch
Figure 2-10. Utility blade secured with blade brace
Figure 2-11. Boom secured to utility blade
Figure 2-12. Manuel rear steering lock, installation
Figure 2-13. Anti-rotation rods in the secured position (model 2380)
Section III. CONTROLS AND INSTRUMENTS - TM-5-3810-232-120104
Figure 2-14. Carrier controls and instruments (model 2380) (sheet 1 of2)
Figure 2-14. Carrier controls and instruments (model 2380). (Sheet 2 of 2)
Carrier Controls and Instruments - TM-5-3810-232-120107
Carrier Controls and Instruments-CONT. - TM-5-3810-232-120108
Figure 2-15. Defroster fan and wind shield wiper (model 2380).
Figure 2-16 Carrier controls and instruments (model 2385). Sheet 1 of 2
Figure 2-16. Carrier controls and instruments (model 2385) Sheet 2 of 2
Carrier Controls and Instruments-C0NT.
Carrier Controls and Instruments-CONT. - TM-5-3810-232-120113
Carrier Controls and Instruments-CONT. - TM-5-3810-232-120114
Figure 2-17. Park-abort control (model 2385).
Figure 2-19. Crane Controls (Sheet 1 of 2).
Figure 2-19. Crane controls. (Sheet 2 of 2).
Crane Controls and Instruments
Section IV. OPERATION UNDER USUAL CONDITIONS - TM-5-3810-232-120119
Starting the Carrier Engine
Operating the Crane Carrier (Model 2380)
Figure 2-21. Propeller., shafts, removal
Figure 2-22. Tow-bar and air hoses connected
Positioning Outrigger Floats or Installing Stabilizer Wedges.
Figure 2-23. Stowed outrigger floats, removal aid installation. (model 2380) sheet 1 of 2.
Figure 2-23. Stowed outrigger floats, removal and installation (model 2380) Sheet 2 of 2.
Figure 2-24. Outrigger floats in in operating position or stabilizer wedges, installation.
Operating the Crane Carrier
Figure 2-25. Brake chamber emergency release link (model 2385).
Starting Crane Engine
Stopping Crane Engine
Figure 2-27. Crane operating instructions, Sheet 1 of 2.
Section V. OPERATION UNDER UNUSUAL CONDITIONS - TM-5-3810-232-120133
Operation in Extreme Heat - TM-5-3810-232-120134
Section VI. OPERATION OF AUXILIARY MATERIEL USED IN CONJUNCTION WITH THE CRANE AND CARRIER
Crane Carrier Fire Extinguisher (Dry Chemical Type)
CHAPTER 3 OPERATOR'S MAINTENANCE INSTRUCTIONS - TM-5-3810-232-120137
Figure 3-5. Crane engine air cleaner service.
Section IIl. PREVENTIVE MAINTENANCE CHECKS AND SERVICES
Table 3-1. Preventive Maintenance Checks and Services - TM-5-3810-232-120140
Table 3-1. Preventive Maintenance Checks and Services - TM-5-3810-232-120141
Table 3-2. Preventive Maintenance Checks and services - TM-5-3810-232-120142
Section IV. TROUBLESHOOTING - TM-5-3810-232-120143
Section V. MAINTENANCE OF ENGINE FUEL FILTERS AND CRANKCASE BREATHER
Figure 3-7. Carrier air cleaner service (model 2385)
Section VI. MAINTENANCE OF FUEL TANKS AND STARTING AIDS
Section VII. MAINTENANCE OF ENGINE V-BELTS
Figure 3-12. Carrier engine V-belt adjustments (model 22385)
Figure 3-13. Crane engine V-belt adjustments. Sheet 1 of 3
Section VIII. MAINTENANCE OF TIRES AND BATTERIES
Section IX. MAINTENANCE OF COOLANT SYSTEMS
Figure 3-14. Bleeding carrier coolant system.
CHAPTER 4 ORGANIZATIONAL MAINTENANCE INSTRUCTIONS - TM-5-3810-232-120153
Section IV. LUBRICATION INSTRUCTIONS
Table 4-2 preventative Maintenance Check and Services - TM-5-3810-232-120155
Table 4-2 preventative Maintenance Check and Services - TM-5-3810-232-120156
Table 4-2 preventative Maintenance Check and Services - TM-5-3810-232-120157
Section VI. TROUBLESHOOTING
Table 4-4. Troubleshooting
Section VII. RADIO INTERFERENCE SUPPRESSION - TM-5-3810-232-120160
Figure 4-3. Carrier engine exhaust assembly, removal add installation, (Model 2380).
Figure 4-4. Carrier engine exhaust assembly, removal and installation (Model2385)
Figure 4-5. Crane engine exhaust assembly, intake and exhaust manifolds, removal and installation. - TM-5-3810-232-120163
Figure 4-5. Crane engine exhaust assembly, intake and exhaust manifolds, removal and installation. - TM-5-3810-232-120164
Section IX. MAINTENANCE OF ROCKER ARM COVERS
Figure 4-6. Carrier engine rocker arm cover, removal and installation
Figure 4-7. Crane engine rocker arm cover, removal and installation
Section X. MAINTENANCE OF CARRIER ENGINE FUEL SYSTEM
Figure 4-9. Fuel filters, disassembly and reassembly
Figure 4-10. Carrier fuel tank, removal and installation (Model 2380)
Figure 4-11. Carrier fuel tanks, lines and fittings, disassembly and reassembly (Model 2380)
Figure 4-12. Carrier fuel tank, removal and installation (Model 2385)
Figure 4-13. Carrier fuel tanks, lines and fittings, disassembly and reassembly (Model 2385).
Figure 4-14. Carrier engine fuel injector adjustment
Figure 4-15. Carrier engine valve crosshead adjustment.
Figure 4-16. Carrier engine valve adjustment. - TM-5-3810-232-120176
Figure 4-16. Carrier engine valve adjustment. - TM-5-3810-232-120177
Figure 4-18. Carrier engine air cleaner, disassembly and reassembly. (Model 2380)
Figure 4-19. Carrier engine air cleaner, removal and installation (model 2385).
Figure 4-20. Carrier engine air cleaner, disassembly and reassembly (model 2385).
Figure 4-21. Carrier engine throttle controls, removal and installation.
Figure 4-22. Fuel pump filter, removal and installation
Figure 4-23. Carrier engine governor adjustment
Section XI. MAINTENANCE OF CRANE ENGINE FUEL SYSTEM
Figure 4-25. Cradle engine fuel tank, removal and installation.
Figure 4-26. Crane fuel tank, lines and fittings, disassembly and reassembly
Fuel Filters
Figure 4-27. Fuel inlet connector screen, removal and installation
Figure 4-29. Valve crosshead adjusting screw
Figure 4-30. Valve adjustment
Figure 4-31. Crane engine air cleaner, removal ad installation.
Figure 4-32. Crane engine air cleaner, disassemble and reassembly
Throttle Control Assembly
Section XII. MAINTENANCE OF CARRIER ENGINE LUBRICATION SYSTEM
Figure 4-35. Carrier engine oil filters removal and installation
Crankcase Breather
Section XIII. MAINTENANCE OF CRANE ENGINE LUBRICATION SYSTEM
Figure 4-40. Crane engine oil filters, disassembly and reassembly
Section XIV. MAINTENANCE OF CARRIER ENGINE COOLING SYSTEM
Figure 4-42. Fan belts and water pump and alternator drive belts removal and installation (model 2385)
Figure 4-43. Carrier engine coolant lines, and fittings, removal and installation (Model 2385).
Figure 4-44. Carrier engine coolant lines and fittings. Removal and installation (Model 2385).
Thermostat, Thermostat Housing and Related Parts
Figure 4-46. Carrier engine cooling system water filter removal and installation. - TM-5-3810-232-120204
Figure 4-46. Carrier engine cooling system water filter removal and installation. - TM-5-3810-232-120205
Figure 4-48. Crane engine coolant hoses, lines and fittings, removal and installation.
Figure 4-49. Crane engine thermostat housing, removal and installation
Figure 4-50. Crane engine radiator fan guards, removal and installation.
Figure 4-51. Crane engine fan belts and fan removal and installation
Figure 4-52. Crane engine radiator, removal and disassembly.
Section XVI. CARRIER ENGINE ELECTRICAL SYSTEM CONTROLS AND INSTRUMENTS
Figure 4-53. Carrier battery box, removal and installation (model 2380)
Figure 4-54. Carrier battery box, batteries and cables, removal and installation ({model 2885).
Figure 4-56. Carrier starter brush replacement.
Figure 4-57. Carrier magnetic switch. removal and installation.
Figure 4-58. Carrier generator. removal and installation (model 2380).
Figure 4-59. Generator brushes, removal and installation (model 2380).
Figure 4-60. Carrier Engine alternator removal and installation. (model 2385).
Figure 4-61. Carrier instrument panels. removal and installation
Figure 4-62. Carrier i?7strunmet panels, disassembly and reassembly (Model 2380).
Figure 4-63. Carrier instrument panels, disassembly and reassembly (model 2585)
Figure 4-64. Carrier engine temperature thermostat and warning lights sending units, removal and installation.
Service and Stop Blackout Taillights
Figure 4-67. Service and stop blackout, taillights, removal and installation. (Model23(80).
Figure 4-68. Service and stop blackout, taillights
Figure 4-69. Marker, blackout and headlights, removal and installation.(Model 2380)
Figure 4-70. Marker, blackout and headlights removal and installation (model 2385).
Figure 4-71. Headlight adjusting diagram.
Figure 4-73. Carrier slave receptacle, removal and installation (model 2380).
Figure 4-74. Carrier slave receptacle, removal and installation. (Model 2385).
Figure 4-76. Turn signal switch, removal and installation.
Section XVII. MAINTENANCE OF CRANE ENGINE ELECTRICAL SYSTEM CONTROLS AND INSTRUMENTS
Figure 4-78. Crane engine starter and .solenoid, removal and installation. Sheet 1 of 3.
Figure 4-78. Crane engine s tarter and solenoid, removal and installation, Sheet 3 of 3
Figure 4-79. Crane engine generator belt, removal and installation
Figure 4-80. Crane instrument panel, removal and installation
Figure 4-81. Crane instrument panel, disassembly and reassembly
Figure 4-82. Crane engine oil pressure sending unit and pressure switch, removal and installation
Figure 4-84. Crane slave receptacle, removal and installation
Figure 4-85. Crane horn, removal and installation
Section XVIII. CRANE HYDRAULIC SYSTEM
Section XIX. CRANE CLUTCH AND BRAKE ASSEMBLIES, CONTROLS AND LINKAGE
Figure 4-87. Master clutch control assembly adjustment
Figure 4-88. Crane engine clutch adjustment. Sheet 2 of 2
Figure 4-89. Clutch band adjustment
Figure 4-90. Auxiliary clutch adjustment
Figure 4-91. Hoist clutch adjustment
Figure 4-92. Boom hoist Brakeband adjustment
Figure 4-93. Hoist brakeband adjustment
Section XX. DRIVE CHAINS AND GEAR GUARDS
Figure 4-94. Primary drive chain case cover, removal and installation
Figure 4-95. Primary drive chain, removal installation and adjustment.
Figure 4-96. Power load lowering dfrive chain removal and installlation.
Figure 4-97. Boom hoist drive chain guard and chain, removal and installation
Figure 4-98. Gear guards, removal and installation
Figure 4-99. Crane boom, disassembly and reassembly
Figure 4-100. Bridle assembly, disassembly and reassembly
Figure 4-101. Boom angle indicator, Removal and installation
Figure 4-102. Crane walkway assembly, removal and installation.
Figure 4-104. Crane cab door, removal and installation
Figure 4-105. Crane operators seat, removal and installation.
Section XXIII. CARRIER TRANSMISSION AND TORQUE CONVERTER OIL FILTER
Figure 4-107. Trans mission and torque converter oil filter, disassembly and reassembly.
Section XXIV. CARRIER STEERING CONTROLS
Figure 4-108. Carrier steering hydraulic system schematic
Figure 4-109. Carrier steering hydraulic system schematic
Figure 4-110. Steering wheel removal and installation.
Figure 4-111. Hydraulic oil filter, removal and installation (model 2380).
Figure 4-113. Hydraulic oil filter, disassembly and reassembly
Figure 4-114. Manifold, control valves, and related parts removal and installation (model S80).
Figure 4-115. Manifold control valves, and related parts, removal and installation (model 2385).
Figure 4-116. Control valve, disassembly and reassembly
Figure 4-117. Control valve stop adjustment
Section XXVI. AIR SYSTEM
Figure 4-118. Accumulator, removal and installation.
Figure 4-119. Carrier air brake system, piping diagram (model 2380).
Figure 4-120. Carrier air brake system, piping diagram (model 2385).
Figure 4-121. Brake valve, removal and installation
Figure 4-123. Pressure regulating valve, removal and installation.
Figure 4-126. Air compressor governor adjustment.
Figure 4-128. Air chamber, removal and installation
Figure 4-19. Brake adjustment
Section XXVII. CARRIER FRAME
Figure 4-131. Carrier fender, removal and installation
Figure 4-132. Fender mounting bracket ins tailed.
Section XXVIII. CARRIER CAB AND COMPONENTS
Figure 4-133. Carrier cab side window glass, removal and installations.
Figure 4-134. Carrier cab seat, removal and installation
Figure 4-135. Carrier cab door, removal and installation.
Figure 4-157. Windshield wiper motor, disassembly and reassembly.
Section XXIX. UTILITY BLADE ASSEMBLY
Figure 4-138. Cutting edge and end bits, removal and installation
Section XXX. CRANE AND CARRIER ACCESSORIES
Figure 4-140. Crane heater, disassembly and reassembly
Figure 4-141. Carrier cab heater, removal and installation
Figure 4-142. Carrier cab heater, disassembly and reassembly
Figure 4-143. Defroster fan, removal and installation
APPENDIX A REFERENCES - TM-5-3810-232-120298
APPENDIX B BASIC ISSUE ITEMS LIST - TM-5-3810-232-120299
Section II. BASIC ISSUE ITEMS - TM-5-3810-232-120300
Section III. MAINTENANCE AND OPERATING SUPPLIES - TM-5-3810-232-120301
Section III. MAINTENANCE AND OPERATING SUPPLIES-cont.
APPENDIX C MAINTENANCE ALLOCATION CHART - TM-5-3810-232-120303
SECTION II. MAINTENANCE ALLOCATION CHART - TM-5-3810-232-120304
SECTION II. MAINTENANCE ALLOCATION CHART - TM-5-3810-232-120305
SECTION II. MAINTENANCE ALLOCATION CHART - TM-5-3810-232-120306
SECTION II. MAINTENANCE ALLOCATION CHART - TM-5-3810-232-120307
SECTION II. MAINTENANCE ALLOCATION CHART - TM-5-3810-232-120308
SECTION II. MAINTENANCE ALLOCATION CHART - TM-5-3810-232-120309
FIGURE FO1. HYDRAULIC CIRCUIT PRESSURE CHECK POINTS
WARNING - TM-5-3810-232-120317
TM-5-3810-232-12 Crane Wheel Mounted: 20 Ton at 10 Foot Radius 2 Engines Diesel Engine Driven 4x4 Air Transportable Phase III Manual
