Chapter 1. INTRODUCTION - TM-5-3810-232-340028
Table 1-1. Repair and Replacement Standards.
Table 1-1. Repair and Replacement Standards
Table 1-1. Repair and Replacement Standards - continued - TM-5-3810-232-340031
Table 1-1. Repair and Replacement Standards - continued - TM-5-3810-232-340032
Table 1-1. Repair and Replacement Standards - continued - TM-5-3810-232-340033
Table 1-1. Repair and Replacement Standards - continued - TM-5-3810-232-340034
Figure 1-1. (1). Carrier schematic wiring diagram.
Figure 1-1. (1). Carrier schematic wiring diagram - continued
Figure 1-2. Crane schematic wiring diagram.
Hydraulic system diagram
Figure 1-3. Carrier hydraulic system assembly, schematic (Model 2380).
Figure 1-3. Carrier hydraulic system assembly, schematic (Model 2380) Legend
Figure 1-4. (1). Carrier hydraulic system assembly, schematic (Model 2385).
Figure 1-4. (2). continued
Differences in Models - TM-5-3810-232-340043
Chapter 2. DIRECT AND GENERAL SUPPORT MAINTENANCE INSTRUCTIONS
Table 2-1. Troubleshooting Chart
Table 2-1. Troubleshooting Chart - continued - TM-5-3810-232-340046
Table 2-1. Troubleshooting Chart - continued - TM-5-3810-232-340047
Table 2-1. Troubleshooting Chart - continued - TM-5-3810-232-340048
Section IV. REMOVAL AND INSTALLATION OF MAJOR COMPONENTS - TM-5-3810-232-340049
Figure 2-2. Crane cab assembly, removal and installation.
Crane Engine Assembly
Figure 2-3. Crane engine assembly, removal and installation.
Figure 2-4. (1) Carrier engine assembly, removal and installation.
Installation. - TM-5-3810-232-340054
Carrier Differential and Drive Steer Axles
Chapter 3. CARRIER ENGINE REPAIR INSTRUCTIONS
Figure 3-1. (1) Carrier engine generator assembly, exploded view.
Figure 3-1. (1) Carrier engine generator assembly legend
Figure 3-1. (1) Carrier engine generator assembly, exploded view - continued
Carrier Engine Alternator (Model 2385)
Disassembly and Testing.
Figure 3-2. Carrier engine alternator assembly, exploded view.
Electrical Tests, Alternator Disassembled.
Figure 3-4. Diode markings
Section II. CARRIER ENGINE GENERATOR REGULATOR
Figure 3-7. (1) Carrier engine generator regulator testing.
Section III. CARRIER ENGINE STARTING MOTOR
Figure 3-8. (1) Carrier engine starting motor, exploded view.
Figure 3-8. (1) Carrier engine starting motor, exploded view - continued - TM-5-3810-232-340069
Figure 3-8. (1) Carrier engine starting motor, exploded view - continued - TM-5-3810-232-340070
Section IV. CARRIER BATTERY BOX ASSEMBLY
Figure 3-9. Battery box components, carrier.
Section V. CARRIER ENGINE WIRING HARNESS CABLES
Figure 3-10. (1) Carrier, engine fuel pump assembly.
Figure 3-10. (1) Carrier, engine fuel pump assembly legend
Figure 3-10. (1) Carrier, engine fuel pump assembly - continued
Section VII. CARRIER FUEL TANK
Section VIII. CARRIER AIR COMPRESSOR ASSEMBLY
Figure 3-11. (1) Air compressor assembly.
Section IX. CARRIER ENGINE FAN CLUTCH AND DRIVE ASSEMBLY
Figure 3-12. (1) Fan clutch and drive assembly, removal, disassembly, reassembly and installation. Model 2380
Figure 3-12. (1) Fan clutch and drive assembly, removal, disassembly, reassembly and installation. Model 2380 - continued
Cleaning, Inspection and Repair. - TM-5-3810-232-340083
Figure 3-13. Fan drive assembly (Model 2385).
Hydraulic Motor, Fan Drive (Model 2385)
Figure 3-14. Hydraulic motor, fan drive (Model 2385).
Figure 3-15. Cartridge assembly removal (Model 2385).
Section X. CARRIER RADIATOR ASSEMBLY
Figure 3-16. Carrier radiator, removal and installation (model 2380).
Figure 3-17. (1) Carrier radiator, removal and installation (model 2385).
Removal - TM-5-3810-232-340091
Figure 3-18. Carrier radiator assembly exploded view..
Section XI. CARRIER ENGINE WATER PUMP ASSEMBLY
Section XII. CARRIER ENGINE AIR INTAKE MANIFOLD AND EXHAUST MANIFOLD
Figure 3-21. (1) Air Intake manifold and exhaust manifold, removal and installation.
Section XIII. CARRIER ENGINE ROCKER COVERS AND PUSH ROD CAVITY COVERS
Section XIV. CARRIER ENGINE ROCKER LEVER AND INJECTORS
Cleaning, Inspection and Repair - TM-5-3810-232-340098
Section XV. CARRIER ENGINE CYLINDER HEAD ASSEMBLIES
Removal and Disassembly - TM-5-3810-232-340100
Figure 3-25. (1) Cylinder head assembly, disassembly and reassembly.
Section XVI. CARRIER ENGINE VIBRATION DAMPER
Figure 3-27. Vibration damper- alinement marks.
Section XVII. CARRIER ENGINE FLYWHEEL AND FLYWHEEL HOUSING - TM-5-3810-232-340104
Installation - TM-5-3810-232-340105
Section XVIII. CARRIER ENGINE GEAR HOUSING AND CAMSHAFT
Cleaning, Inspection and Repair - TM-5-3810-232-340107
Figure 3-33. (1) Checking camshaft gear, clearance..
Check the injection timing
Table 3-1. Camshaft Timing Specifications
Section XIX. CARRIER ENGINE OIL PAN ASSEMBLY
Figure 3-35. Carrier engine oil pan assembly, exploded view.
Section XX. CARRIER ENGINE LUBRICATING OIL PUMP
Figure 3-37. Carrier engine lubricating oil pump assembly, exploded view.
Section XXI. CARRIER ENGINE OIL COOLER
Section XXII. CARRIER ENGINE OIL PRESSURE REGULATOR
Section XXIII. CARRIER ENGINE CONNECTING ROD AND PISTON ASSEMBLIES
Cleaning and Inspection
Figure 3-42. Checking rod side clearance.
Section XXIV. CARRIER ENGINE CRANKSHAFT AND BEARINGS
Figure 3-44. Carrier engine crankshaft and main bearing, exploded view
Figure 3-45. (1) Carrier engine crankshaft and main bearing clearances.
Figure 3-46. Carrier engine main bearing side bolt tightening sequence.
Reassembly and Installation - TM-5-3810-232-340124
Chapter 4. CRANE ENGINE REPAIR INSTRUCTIONS
Figure 4-1. Crane engine generator assembly, exploded view.
Section II. CRANE GENERATOR REGULATOR
Figure 4-2. Crane engine starting motor assembly, exploded view.
Section IV. CRANE BATTERY CASE ASSEMBLY
Figure 4-3. Crane engine fuel pump and governor assembly -removal.
Figure 4-4. Crane engine fuel pump and governor assembly, exploded view.
Section VII. CRANE FUEL TANK ASSEMBLY
Section IX. CRANE ENGINE FAN ASSEMBLY
Figure 4-6. Crane engine water pump, assembly, exploded view.
Section XI. CRANE ENGINE ROCKER LEVERS, PUSH RODS, CROSSHEAD AND INJECTORS
Figure 4-7. at Rocker lever, push rods, injectors, ,removal and installation.
Figure 4-7. at Rocker lever, push rods, injectors, ,removal and installation - continued
Section XII. CRANE ENGINE CYLINDER HEAD
Figure 4-8. (1) Crane engine head assembly, removal and installation.
Figure 4-9. Crane engine cylinder head assembly, exploded view.
Section XIII. CRANE ENGINE VIBRATION DAMPER
Section XIV. CRANE ENGINE FLYWHEEL AND FLYWHEEL HOUSING
Figure 4-12. (1) Flywheel and flywheel housing, removal and installation.
Cleaning, Inspection and Repair - TM-5-3810-232-340144
Section XV. CRANE ENGINE OIL PAN ASSEMBLY
Figure 4-16. Crane engine oil pan assembly, exploded View.
Cleaning, Inspection and Repair - TM-5-3810-232-340147
Section XVI. CRANE ENGINE LUBRICATING OIL PUMP
Figure 4-18. Crane engine lubricating oil pump assembly, exploded view.
Section XVII. CRANE ENGINE OIL COOLER
Repair - TM-5-3810-232-340151
Section XVIII. CRANE ENGINE GEAR CASE COVER AND CAMSHAFT
Cleaning, Inspection and Repair - TM-5-3810-232-340153
Table 4-2. Camshaft Key Data
Section XX. CRANE ENGINE REAR COVER AND SEAL
Figure 4-24. Crane engine connecting rod and piston assembly, exploded view.
Cleaning, Inspection and Repair - TM-5-3810-232-340157
Section XXII. CRANE ENGINE CRANKSHAFT AND BEARINGS
Cleaning, Inspection and Repair - TM-5-3810-232-340159
Figure 4-28. Checking crankshaft and clearance.
Chapter 5. CARRIER REPAIR INSTRUCTIONS
Figure 5-1. Torque converter assembly, removal and installation.
Disassembly. - TM-5-3810-232-340163
Figure 5-2. Torque converter assembly, exploded view. - TM-5-3810-232-340164
Figure 5-2. Torque converter assembly legend
Figure 5-2. Torque converter assembly, exploded view. - TM-5-3810-232-340166
Cleaning, Inspection and Repair. - TM-5-3810-232-340167
Reassembly
Section II. CARRIER PROPELLER SHAFTS
Figure 5-3. Propeller shaft and universal joint, removal disassembly, exploded view.
Figure 5-4. Transmission controls, removal, disassembly, reassembly, and installation.
Section IV. CARRIER TRANSMISSION ASSEMBLY
Figure 5-5. Transmission assembly, removal and installation.
Figure 5-6. (1) Transmission assembly.
Figure 5-6. (1) Transmission assembly legend
Figure 5-6. (1) Transmission assembly - continued
Figure 5-7. Clutch assemblies, exploded view
Disassembly. - TM-5-3810-232-340178
Figure 5-8. Control cover assembly, exploded view (Model 2380).
Disassembly of transmission control valve assembly
Figure 5-9. Control cover valve assembly (Model 2385).
Cleaning, Inspection, and Repair. - TM-5-3810-232-340182
Reassembly of idler shaft.
Figure 5-10. Mechanical disconnect assembly, exploded view.
Reassembly of clutches.
Reassembly. - TM-5-3810-232-340186
Installation. - TM-5-3810-232-340187
Figure 5-11. Carrier steering column and gear box assembly, removal and installation.
Figure 5-12. Carrier steering column and gear box assembly, exploded view.
Cleaning, Inspection and Repair. - TM-5-3810-232-340190
Figure 5-13. (1) Carrier steering gear box.
Carrier Steering Gear and Valve Assembly
Figure 5-15. Steering gear and valve assembly, removal and installation.
Figure 5-16. (1) Steering gear and valve assembly, exploded view..
Cleaning, Inspection and Repair. - TM-5-3810-232-340195
Section VI. WHEEL ASSEMBLY
Figure 5-18. Carrier wheel rim and tire assembly, exploded view.
Section VII. CARRIER
Figure 5-19. Differential assembly, exploded view, Model 2386.
Figure 5-20. Drive steer axle assemblies, removal and installation.
Disassembly. - TM-5-3810-232-340201
Figure 5-21. (1) Carrier drive steer axle and differential assemblies, (front and rear) exploded view.
Key to Figure 5-21 (1).
Figure 5-21. (2) Continued
Figure 5-22. Axle planetary carrier assembly, exploded view
Figure 5-23. Broke shoe assembly, exploded view
Cleaning, Inspection and Repair. - TM-5-3810-232-340207
Reassembly. - TM-5-3810-232-340208
Figure 5-24. Thrust screw adjustment (Model 2385).
Installation. - TM-5-3810-232-340210
Section VIII. CARRIER AIR BRAKE SYSTEM
Figure 5-25. (1) Carrier air system assembly, schematic legend
Figure 5-25. (1) Carrier air system assembly, schematic.
Figure 5-25. (2)-Continued.
Brake Shoes
Figure 5-27. Brake chamber assembly, exploded view.
Section IX. CARRIES
Figure 5-28. (1) Steering system pump assembly, exploded view.
Figure 5-28. (2)--Continued
Figure 5-29. (1) Hydraulic pumps, exploded view.
Figure 5-29. (2)-Continued
Figure 5-29. (3)-Continued
Cleaning, Inspection and Repair. - TM-5-3810-232-340223
Outrigger and front axle oscillate lockout pump
Outrigger and front axle oscillate lock out pump
Figure 5-30. (1) Dual hydraulic Pump, reassembly (Model 2856).
Figure 5-31. Outrigger and utility blade control valves
Hydraulic Control Valves (Model 2385)
Figure 5-32. Transmission gear range selector tower hydraulic control valve (Model 2385).
Steering Selector Control Valve.
Figure 5-33. Steering selector control valve (Model 2385).
Outrigger Control Valves.
Figure 5-34. Outrigger control valves (Model 2385).
Utility Blade Control Valve.
Figure 5-35. Utility blade control valve (Model 2385).
Figure 5-36. Fan drive control valve (Model 2385).
Heat Exchanger Assembly
Figure 5-38. (1) Carrier hydraulic reservoir tank removal and installation.
Figure 5-38. (2) -Continued
Utility Blade Hydraulic Cylinder
Figure 5-39. (1) [Utility blade hydraulic cylinder assembly, exploded view.. - TM-5-3810-232-340241
Figure 5-39. (1) [Utility blade hydraulic cylinder assembly, exploded view.. - TM-5-3810-232-340242
Outrigger Hydraulic Cylinders
Key to Figure 5-41 (1)
Figure 5-41. (1) Outrigger assembly components (model 2380).
Figure 5-41. (2) .--Continued..
Figure 5-42. (1) Outrigger assembly components (Model 2385).
Key to Figure 5-42 (1)
Figure 5-42. (2) -Continued.
Adjustment - TM-5-3810-232-340250
Figure 5-43. (1) Axle hydraulic assemblies, exploded view.
Figure 5-43. (2)--Continued.
Cleaning, Inspection and Repair. - TM-5-3810-232-340253
Cleaning, Inspection and Repair. - TM-5-3810-232-340254
Figure 5-44. Front axle oscillate lockout hydraulic cylinders.
Figure 5-44A. Accumulator Charging Assembly.
Carrier Operator's Seat
Figure 5-46. Carrier operator's assembly, exploded view.
Key to Figure 5-46..
Figure 5-47. Carrier cab heater assembly, exploded view.
Windshield Wiper Motor
Figure 5-48. Wiper motor assembly, exploded view.
Section XI. UTILITY BLADE AND PUSH BEAM
Cleaning, Inspection and Repair. - TM-5-3810-232-340264
Figure 5-51. Rotating frame ring gear, removal and installation
Figure 5-52. Outrigger assembly.
Section XIV. CARRIER MAIN FRAME ASSEMBLY
Figure 5-53. Carrier main frame assembly.
Cleaning, Inspection and Repair - TM-5-3810-232-340269
Figure 6-1. (1) Crane engine clutch assembly, removal and installation.
Figure 6-1. (2)-Continued.
Figure 6-1. (3)-Continued
Figure 6-2. Crane engine clutch and power take-off assembly, exploded view.
Section II. CRANE HYDRAULIC MASTER CYLINDER ASSEMBLIES AND CLUTCH CYLINDER ASSEMBLIES
Figure 6-4. Crane hydraulic master cylinder assembly, exploded view.
Cleaning, Inspection, and Repair. - TM-5-3810-232-340276
Figure 6-6. Clutch cylinder assembly, exploded view.
Figure 6-7. Crane hydraulic system tube, fitting and accumulator, removal and installation.
Section III. CRANE BOOM ASSEMBLY
Section IV. CRANE CAB ASSEMBLY
Figure 6-9. Cab components, crane.
Section V. CRANE HOIST DRUM SHAFT
Figure 6-10. Crane hoist drum shaft assembly, removal and installation.
Figure 6-11. (1) Crane hoist drum shaft assembly, exploded view.
Cleaning, Inspection, and Repair. - TM-5-3810-232-340285
Section VI. CRANE COUNTERSHAFT ASSEMBLY
Figure 6-13. Crane countershaft assembly, exploded view.
Section VII. CRANE INDEPENDENT BOOM HOIST SHAFT ASSEMBLY
Figure 6-15. (1 )Crane independent boom assembly, exploded view.
Figure 6-15. (2) -Continued
Section VIII. HORIZONTAL REVERSING SHAFT ASSEMBLY
Figure 6-16. Crane horizontal reversing shaft assembly, removal and installation.
Figure 6-17. Crane Horizontal reversing shaft, assembly, exploded view.
Figure 6-17. (2) --Continued.
Section IX. CRANE VERTICAL REVERSING SHAFT ASSEMBLY
Figure 6-18. Crane vertical reversing shaft assembly, removal, disassembly, reassembly and installation.
Section X. CRANE VERTICAL SWING SHAFT ASSEMBLY
Figure 6-20. Crane vertical swing shaft assembly, exploded view.
Section XI. CRANE AUXILIARY SHAFT ASSEMBLY
Figure 6-22. (1) Crane Auxiliary shaft assembly, exploded view.
Figure 6-22. (2) -Continued.
Section XII. CRANE GANTRY FRAME
Section XIII. CRANE ROTATING FRAME BASE ASSEMBLY
Figure 6-24. Load rollers. Removal and installation.
Crane Cab Lock Assembly
Installation - TM-5-3810-232-340306
Figure 6-26. House lock assembly (Model 2385)
Cleaning, Inspection and Repair. - TM-5-3810-232-340308
Appendix A. REFERENCES - TM-5-3810-232-340309
TM-5-3810-232-34 Crane Wheel Mounted: 20 Ton at 10 Foot Radius 2 Engines Diesel Engine Driven 4x4 Air Transportable Phase III Manual
Table 1-1. Repair and Replacement Standards.
Table 1-1. Repair and Replacement Standards
Table 1-1. Repair and Replacement Standards - continued - TM-5-3810-232-340031
Table 1-1. Repair and Replacement Standards - continued - TM-5-3810-232-340032
Table 1-1. Repair and Replacement Standards - continued - TM-5-3810-232-340033
Table 1-1. Repair and Replacement Standards - continued - TM-5-3810-232-340034
Figure 1-1. (1). Carrier schematic wiring diagram.
Figure 1-1. (1). Carrier schematic wiring diagram - continued
Figure 1-2. Crane schematic wiring diagram.
Hydraulic system diagram
Figure 1-3. Carrier hydraulic system assembly, schematic (Model 2380).
Figure 1-3. Carrier hydraulic system assembly, schematic (Model 2380) Legend
Figure 1-4. (1). Carrier hydraulic system assembly, schematic (Model 2385).
Figure 1-4. (2). continued
Differences in Models - TM-5-3810-232-340043
Chapter 2. DIRECT AND GENERAL SUPPORT MAINTENANCE INSTRUCTIONS
Table 2-1. Troubleshooting Chart
Table 2-1. Troubleshooting Chart - continued - TM-5-3810-232-340046
Table 2-1. Troubleshooting Chart - continued - TM-5-3810-232-340047
Table 2-1. Troubleshooting Chart - continued - TM-5-3810-232-340048
Section IV. REMOVAL AND INSTALLATION OF MAJOR COMPONENTS - TM-5-3810-232-340049
Figure 2-2. Crane cab assembly, removal and installation.
Crane Engine Assembly
Figure 2-3. Crane engine assembly, removal and installation.
Figure 2-4. (1) Carrier engine assembly, removal and installation.
Installation. - TM-5-3810-232-340054
Carrier Differential and Drive Steer Axles
Chapter 3. CARRIER ENGINE REPAIR INSTRUCTIONS
Figure 3-1. (1) Carrier engine generator assembly, exploded view.
Figure 3-1. (1) Carrier engine generator assembly legend
Figure 3-1. (1) Carrier engine generator assembly, exploded view - continued
Carrier Engine Alternator (Model 2385)
Disassembly and Testing.
Figure 3-2. Carrier engine alternator assembly, exploded view.
Electrical Tests, Alternator Disassembled.
Figure 3-4. Diode markings
Section II. CARRIER ENGINE GENERATOR REGULATOR
Figure 3-7. (1) Carrier engine generator regulator testing.
Section III. CARRIER ENGINE STARTING MOTOR
Figure 3-8. (1) Carrier engine starting motor, exploded view.
Figure 3-8. (1) Carrier engine starting motor, exploded view - continued - TM-5-3810-232-340069
Figure 3-8. (1) Carrier engine starting motor, exploded view - continued - TM-5-3810-232-340070
Section IV. CARRIER BATTERY BOX ASSEMBLY
Figure 3-9. Battery box components, carrier.
Section V. CARRIER ENGINE WIRING HARNESS CABLES
Figure 3-10. (1) Carrier, engine fuel pump assembly.
Figure 3-10. (1) Carrier, engine fuel pump assembly legend
Figure 3-10. (1) Carrier, engine fuel pump assembly - continued
Section VII. CARRIER FUEL TANK
Section VIII. CARRIER AIR COMPRESSOR ASSEMBLY
Figure 3-11. (1) Air compressor assembly.
Section IX. CARRIER ENGINE FAN CLUTCH AND DRIVE ASSEMBLY
Figure 3-12. (1) Fan clutch and drive assembly, removal, disassembly, reassembly and installation. Model 2380
Figure 3-12. (1) Fan clutch and drive assembly, removal, disassembly, reassembly and installation. Model 2380 - continued
Cleaning, Inspection and Repair. - TM-5-3810-232-340083
Figure 3-13. Fan drive assembly (Model 2385).
Hydraulic Motor, Fan Drive (Model 2385)
Figure 3-14. Hydraulic motor, fan drive (Model 2385).
Figure 3-15. Cartridge assembly removal (Model 2385).
Section X. CARRIER RADIATOR ASSEMBLY
Figure 3-16. Carrier radiator, removal and installation (model 2380).
Figure 3-17. (1) Carrier radiator, removal and installation (model 2385).
Removal - TM-5-3810-232-340091
Figure 3-18. Carrier radiator assembly exploded view..
Section XI. CARRIER ENGINE WATER PUMP ASSEMBLY
Section XII. CARRIER ENGINE AIR INTAKE MANIFOLD AND EXHAUST MANIFOLD
Figure 3-21. (1) Air Intake manifold and exhaust manifold, removal and installation.
Section XIII. CARRIER ENGINE ROCKER COVERS AND PUSH ROD CAVITY COVERS
Section XIV. CARRIER ENGINE ROCKER LEVER AND INJECTORS
Cleaning, Inspection and Repair - TM-5-3810-232-340098
Section XV. CARRIER ENGINE CYLINDER HEAD ASSEMBLIES
Removal and Disassembly - TM-5-3810-232-340100
Figure 3-25. (1) Cylinder head assembly, disassembly and reassembly.
Section XVI. CARRIER ENGINE VIBRATION DAMPER
Figure 3-27. Vibration damper- alinement marks.
Section XVII. CARRIER ENGINE FLYWHEEL AND FLYWHEEL HOUSING - TM-5-3810-232-340104
Installation - TM-5-3810-232-340105
Section XVIII. CARRIER ENGINE GEAR HOUSING AND CAMSHAFT
Cleaning, Inspection and Repair - TM-5-3810-232-340107
Figure 3-33. (1) Checking camshaft gear, clearance..
Check the injection timing
Table 3-1. Camshaft Timing Specifications
Section XIX. CARRIER ENGINE OIL PAN ASSEMBLY
Figure 3-35. Carrier engine oil pan assembly, exploded view.
Section XX. CARRIER ENGINE LUBRICATING OIL PUMP
Figure 3-37. Carrier engine lubricating oil pump assembly, exploded view.
Section XXI. CARRIER ENGINE OIL COOLER
Section XXII. CARRIER ENGINE OIL PRESSURE REGULATOR
Section XXIII. CARRIER ENGINE CONNECTING ROD AND PISTON ASSEMBLIES
Cleaning and Inspection
Figure 3-42. Checking rod side clearance.
Section XXIV. CARRIER ENGINE CRANKSHAFT AND BEARINGS
Figure 3-44. Carrier engine crankshaft and main bearing, exploded view
Figure 3-45. (1) Carrier engine crankshaft and main bearing clearances.
Figure 3-46. Carrier engine main bearing side bolt tightening sequence.
Reassembly and Installation - TM-5-3810-232-340124
Chapter 4. CRANE ENGINE REPAIR INSTRUCTIONS
Figure 4-1. Crane engine generator assembly, exploded view.
Section II. CRANE GENERATOR REGULATOR
Figure 4-2. Crane engine starting motor assembly, exploded view.
Section IV. CRANE BATTERY CASE ASSEMBLY
Figure 4-3. Crane engine fuel pump and governor assembly -removal.
Figure 4-4. Crane engine fuel pump and governor assembly, exploded view.
Section VII. CRANE FUEL TANK ASSEMBLY
Section IX. CRANE ENGINE FAN ASSEMBLY
Figure 4-6. Crane engine water pump, assembly, exploded view.
Section XI. CRANE ENGINE ROCKER LEVERS, PUSH RODS, CROSSHEAD AND INJECTORS
Figure 4-7. at Rocker lever, push rods, injectors, ,removal and installation.
Figure 4-7. at Rocker lever, push rods, injectors, ,removal and installation - continued
Section XII. CRANE ENGINE CYLINDER HEAD
Figure 4-8. (1) Crane engine head assembly, removal and installation.
Figure 4-9. Crane engine cylinder head assembly, exploded view.
Section XIII. CRANE ENGINE VIBRATION DAMPER
Section XIV. CRANE ENGINE FLYWHEEL AND FLYWHEEL HOUSING
Figure 4-12. (1) Flywheel and flywheel housing, removal and installation.
Cleaning, Inspection and Repair - TM-5-3810-232-340144
Section XV. CRANE ENGINE OIL PAN ASSEMBLY
Figure 4-16. Crane engine oil pan assembly, exploded View.
Cleaning, Inspection and Repair - TM-5-3810-232-340147
Section XVI. CRANE ENGINE LUBRICATING OIL PUMP
Figure 4-18. Crane engine lubricating oil pump assembly, exploded view.
Section XVII. CRANE ENGINE OIL COOLER
Repair - TM-5-3810-232-340151
Section XVIII. CRANE ENGINE GEAR CASE COVER AND CAMSHAFT
Cleaning, Inspection and Repair - TM-5-3810-232-340153
Table 4-2. Camshaft Key Data
Section XX. CRANE ENGINE REAR COVER AND SEAL
Figure 4-24. Crane engine connecting rod and piston assembly, exploded view.
Cleaning, Inspection and Repair - TM-5-3810-232-340157
Section XXII. CRANE ENGINE CRANKSHAFT AND BEARINGS
Cleaning, Inspection and Repair - TM-5-3810-232-340159
Figure 4-28. Checking crankshaft and clearance.
Chapter 5. CARRIER REPAIR INSTRUCTIONS
Figure 5-1. Torque converter assembly, removal and installation.
Disassembly. - TM-5-3810-232-340163
Figure 5-2. Torque converter assembly, exploded view. - TM-5-3810-232-340164
Figure 5-2. Torque converter assembly legend
Figure 5-2. Torque converter assembly, exploded view. - TM-5-3810-232-340166
Cleaning, Inspection and Repair. - TM-5-3810-232-340167
Reassembly
Section II. CARRIER PROPELLER SHAFTS
Figure 5-3. Propeller shaft and universal joint, removal disassembly, exploded view.
Figure 5-4. Transmission controls, removal, disassembly, reassembly, and installation.
Section IV. CARRIER TRANSMISSION ASSEMBLY
Figure 5-5. Transmission assembly, removal and installation.
Figure 5-6. (1) Transmission assembly.
Figure 5-6. (1) Transmission assembly legend
Figure 5-6. (1) Transmission assembly - continued
Figure 5-7. Clutch assemblies, exploded view
Disassembly. - TM-5-3810-232-340178
Figure 5-8. Control cover assembly, exploded view (Model 2380).
Disassembly of transmission control valve assembly
Figure 5-9. Control cover valve assembly (Model 2385).
Cleaning, Inspection, and Repair. - TM-5-3810-232-340182
Reassembly of idler shaft.
Figure 5-10. Mechanical disconnect assembly, exploded view.
Reassembly of clutches.
Reassembly. - TM-5-3810-232-340186
Installation. - TM-5-3810-232-340187
Figure 5-11. Carrier steering column and gear box assembly, removal and installation.
Figure 5-12. Carrier steering column and gear box assembly, exploded view.
Cleaning, Inspection and Repair. - TM-5-3810-232-340190
Figure 5-13. (1) Carrier steering gear box.
Carrier Steering Gear and Valve Assembly
Figure 5-15. Steering gear and valve assembly, removal and installation.
Figure 5-16. (1) Steering gear and valve assembly, exploded view..
Cleaning, Inspection and Repair. - TM-5-3810-232-340195
Section VI. WHEEL ASSEMBLY
Figure 5-18. Carrier wheel rim and tire assembly, exploded view.
Section VII. CARRIER
Figure 5-19. Differential assembly, exploded view, Model 2386.
Figure 5-20. Drive steer axle assemblies, removal and installation.
Disassembly. - TM-5-3810-232-340201
Figure 5-21. (1) Carrier drive steer axle and differential assemblies, (front and rear) exploded view.
Key to Figure 5-21 (1).
Figure 5-21. (2) Continued
Figure 5-22. Axle planetary carrier assembly, exploded view
Figure 5-23. Broke shoe assembly, exploded view
Cleaning, Inspection and Repair. - TM-5-3810-232-340207
Reassembly. - TM-5-3810-232-340208
Figure 5-24. Thrust screw adjustment (Model 2385).
Installation. - TM-5-3810-232-340210
Section VIII. CARRIER AIR BRAKE SYSTEM
Figure 5-25. (1) Carrier air system assembly, schematic legend
Figure 5-25. (1) Carrier air system assembly, schematic.
Figure 5-25. (2)-Continued.
Brake Shoes
Figure 5-27. Brake chamber assembly, exploded view.
Section IX. CARRIES
Figure 5-28. (1) Steering system pump assembly, exploded view.
Figure 5-28. (2)--Continued
Figure 5-29. (1) Hydraulic pumps, exploded view.
Figure 5-29. (2)-Continued
Figure 5-29. (3)-Continued
Cleaning, Inspection and Repair. - TM-5-3810-232-340223
Outrigger and front axle oscillate lockout pump
Outrigger and front axle oscillate lock out pump
Figure 5-30. (1) Dual hydraulic Pump, reassembly (Model 2856).
Figure 5-31. Outrigger and utility blade control valves
Hydraulic Control Valves (Model 2385)
Figure 5-32. Transmission gear range selector tower hydraulic control valve (Model 2385).
Steering Selector Control Valve.
Figure 5-33. Steering selector control valve (Model 2385).
Outrigger Control Valves.
Figure 5-34. Outrigger control valves (Model 2385).
Utility Blade Control Valve.
Figure 5-35. Utility blade control valve (Model 2385).
Figure 5-36. Fan drive control valve (Model 2385).
Heat Exchanger Assembly
Figure 5-38. (1) Carrier hydraulic reservoir tank removal and installation.
Figure 5-38. (2) -Continued
Utility Blade Hydraulic Cylinder
Figure 5-39. (1) [Utility blade hydraulic cylinder assembly, exploded view.. - TM-5-3810-232-340241
Figure 5-39. (1) [Utility blade hydraulic cylinder assembly, exploded view.. - TM-5-3810-232-340242
Outrigger Hydraulic Cylinders
Key to Figure 5-41 (1)
Figure 5-41. (1) Outrigger assembly components (model 2380).
Figure 5-41. (2) .--Continued..
Figure 5-42. (1) Outrigger assembly components (Model 2385).
Key to Figure 5-42 (1)
Figure 5-42. (2) -Continued.
Adjustment - TM-5-3810-232-340250
Figure 5-43. (1) Axle hydraulic assemblies, exploded view.
Figure 5-43. (2)--Continued.
Cleaning, Inspection and Repair. - TM-5-3810-232-340253
Cleaning, Inspection and Repair. - TM-5-3810-232-340254
Figure 5-44. Front axle oscillate lockout hydraulic cylinders.
Figure 5-44A. Accumulator Charging Assembly.
Carrier Operator's Seat
Figure 5-46. Carrier operator's assembly, exploded view.
Key to Figure 5-46..
Figure 5-47. Carrier cab heater assembly, exploded view.
Windshield Wiper Motor
Figure 5-48. Wiper motor assembly, exploded view.
Section XI. UTILITY BLADE AND PUSH BEAM
Cleaning, Inspection and Repair. - TM-5-3810-232-340264
Figure 5-51. Rotating frame ring gear, removal and installation
Figure 5-52. Outrigger assembly.
Section XIV. CARRIER MAIN FRAME ASSEMBLY
Figure 5-53. Carrier main frame assembly.
Cleaning, Inspection and Repair - TM-5-3810-232-340269
Figure 6-1. (1) Crane engine clutch assembly, removal and installation.
Figure 6-1. (2)-Continued.
Figure 6-1. (3)-Continued
Figure 6-2. Crane engine clutch and power take-off assembly, exploded view.
Section II. CRANE HYDRAULIC MASTER CYLINDER ASSEMBLIES AND CLUTCH CYLINDER ASSEMBLIES
Figure 6-4. Crane hydraulic master cylinder assembly, exploded view.
Cleaning, Inspection, and Repair. - TM-5-3810-232-340276
Figure 6-6. Clutch cylinder assembly, exploded view.
Figure 6-7. Crane hydraulic system tube, fitting and accumulator, removal and installation.
Section III. CRANE BOOM ASSEMBLY
Section IV. CRANE CAB ASSEMBLY
Figure 6-9. Cab components, crane.
Section V. CRANE HOIST DRUM SHAFT
Figure 6-10. Crane hoist drum shaft assembly, removal and installation.
Figure 6-11. (1) Crane hoist drum shaft assembly, exploded view.
Cleaning, Inspection, and Repair. - TM-5-3810-232-340285
Section VI. CRANE COUNTERSHAFT ASSEMBLY
Figure 6-13. Crane countershaft assembly, exploded view.
Section VII. CRANE INDEPENDENT BOOM HOIST SHAFT ASSEMBLY
Figure 6-15. (1 )Crane independent boom assembly, exploded view.
Figure 6-15. (2) -Continued
Section VIII. HORIZONTAL REVERSING SHAFT ASSEMBLY
Figure 6-16. Crane horizontal reversing shaft assembly, removal and installation.
Figure 6-17. Crane Horizontal reversing shaft, assembly, exploded view.
Figure 6-17. (2) --Continued.
Section IX. CRANE VERTICAL REVERSING SHAFT ASSEMBLY
Figure 6-18. Crane vertical reversing shaft assembly, removal, disassembly, reassembly and installation.
Section X. CRANE VERTICAL SWING SHAFT ASSEMBLY
Figure 6-20. Crane vertical swing shaft assembly, exploded view.
Section XI. CRANE AUXILIARY SHAFT ASSEMBLY
Figure 6-22. (1) Crane Auxiliary shaft assembly, exploded view.
Figure 6-22. (2) -Continued.
Section XII. CRANE GANTRY FRAME
Section XIII. CRANE ROTATING FRAME BASE ASSEMBLY
Figure 6-24. Load rollers. Removal and installation.
Crane Cab Lock Assembly
Installation - TM-5-3810-232-340306
Figure 6-26. House lock assembly (Model 2385)
Cleaning, Inspection and Repair. - TM-5-3810-232-340308
Appendix A. REFERENCES - TM-5-3810-232-340309
TM-5-3810-232-34 Crane Wheel Mounted: 20 Ton at 10 Foot Radius 2 Engines Diesel Engine Driven 4x4 Air Transportable Phase III Manual
